Miller Electric
Metro 250D
manual
SC-181
Troubleshooting
Specification
Install
Parts list
Electrical Diagram
Symbol Usage
Maintenance
Options and Accessories
Battery Explosion can Blind
Run-In Procedure
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OM-402
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Contents
OM-402B
Processes
Description
From Miller to You
Metro 250D
Table of Contents
Page
Safety Precautions − Read Before Using
Symbol Usage
Arc Welding Hazards
Engine Hazards
Engine Heat can cause fire
Battery Explosion can Blind
Moving Parts can cause injury
Engine Exhaust Gases can kill
ARC Welding can cause interference
Principal Safety Standards
EMF Information
Radiation can cause interference
LES Fumées ET LES GAZ peuvent être dangereux
Signification des symboles
Consignes de sécurité − lire avant utilisation
UN Choc Électrique peut tuer
LE Bruit peut affecter l’ouïe
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
UNE Remorque QUI Bascule peut entraîner des blessures
Principales normes de sécurité
Information sur les champs électromagnétiques
Électrostatiques peuvent endommager les circuits imprimés
Definitions
Symbols and Definitions
General Precautionary Label
Fan and Moving Parts Label
Battery Charging Label
Diesel Fuel Label
Hot Muffler Label
Falling Equipment Label
Activation Tag
− 50 h Std
Manufacturer’s Rating Label
Do Not Use Ether Label
Volt-Ampere Curve
Specifications
Weld, Power, and Engine Specifications
Dimensions, Weights, and Operating Angles
Duty Cycle and Overheating
Fuel Consumption
Location Grounding
Installation
AC Auxiliary Power Curve
Installing Welding Generator
Connect negative − cable last
Connecting Battery and Installing Exhaust Pipe
Engine Prestart Checks
Stop engine
10 − 60% 60 − 100% Duty 10 − 100% Duty Cycle
Connecting to Weld Output Terminals
Selecting Weld Cable Sizes
100 ft 30 m or Less
Remote 14 Receptacle RC1 Information
Ref. ST-158
Socket Information
Plug
Using Idle Lock Switch
Operating the Welding Generator
Front Panel Controls
Remote Amperage and Contactor Control
Operating Auxiliary Equipment
Auxiliary Power Receptacles
Maintenance & Troubleshooting
100 Hrs Maintenance
Changing Engine Oil and Oil Filter
Changing Fuel Filters
Servicing Air Cleaner
To Clean air filter
Do not clean housing with air hose
Adjusting Engine Speed
Idle Speed Adjustment
Weld/Power Speed Adjustment
Engine Control Circuit
Weld And Auxiliary Power Circuits
Remote Control Circuit
Overload Protection
Trouble Remedy
Welding Troubleshooting
Stop engine and let cool. Reinstall cleanout plug
Servicing Optional Spark Arrestor
Engine Troubleshooting
Auxiliary Power Troubleshooting
Ule
OM-402
Circuit Diagram for Welding Generator
Electrical Diagram
SC-181
Run-In Procedure
Wetstacking
Heavy loading during first
Load Bank
Run-In Procedure Using Load Bank
Run-In Procedure Using Resistance Grid
Auxiliary Power Guidelines
Selecting Equipment
Grounding Generator to Truck or Trailer Frame
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Amperes x Volts = Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements for Industrial Motors
Approximate Power Requirements for Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements for Contractor Equipment
KVA/HP x HP x 1000 = Starting Amperage Volts
Power Required to Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Typical Connections to Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
Main Assembly
Parts List
ST-801 488-A
PC6
11.1
CB9
Panel, Front w/Components .1 Item
CB5
11.2
Generator .1 Item
Diode Board
Control Box w/Components .1 Item
OM-402
Page
OM-402
Page
Metro 250D
Options and Accessories
Call Miller for your local Miller distributor
Miller Electric Mfg. Co
Owner’s Record
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