Miller Electric Metro 250D manual CB9

Page 53

11.1 (Continued)

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

. . . 41 . . . .

. . . . . .

. . . . . 173 931

. . PIPE, exhaust elbow

. . . 1

. . . 42 . . . .

. . . . . .

. . . . . 167 313

. . LATCH, elastic draw

. . . 2

. . . 43 . . . .

. . . . . .

. . . . . 166 722

. . BAFFLE, rear panel

. . . 1

. . . 44 . . . .

. . . . . .

. . . . . 173 366

. . PANEL, mtg components

. . . 1

. . . 45 . . . .

. 4T .

. . . . . 174 901

. . BLOCK, term 30A 6P

. . . 1

. . . 46 . . . .

. . . . . .

. . . . . 178 913

. . SOLENOID, module control

. . . 2

. . . . . . . . . .

. . . . . .

. . . ♦043 138

. . COLD WEATHER DIESEL STARTING, (consisting of)

. . . 1

. . . . . . . . . .

CB9

. . . . . 147 658

. . . . CIRCUIT BREAKER, man reset 1P 30A 250VAC

. . . 1

. . . . . . . . . .

GP1

. . . . . 164 938

. . . . GLOW PLUG, 12V 65A

. . . 1

. . . . . . . . . .

CR7

. . . . . 155 309

. . . . CONTACTOR, solenoid 12VDC

. . . 1

. . . 47 . . . .

CB8

. . . . . 115 427

. . CIRCUIT BREAKER, man reset 1P 25A 250VAC

. . . 1

. . . 48 . . . .

CB6,7

. . . . 083 432

. . CIRCUIT BREAKER, man reset 1P 10A 250VAC

. . . 2

. . . 49 . . . .

. . . . . .

. . . . . 175 897

. . LEVER, shutdown

. . . 1

. . . 50 . . . .

. . . . . .

. . . . . 170 438

. . SCREW, spot weld .250-20 x 3.000

. . . 1

. . . 51 . . . .

. . . . . .

. . . . . 127 648

. . CLEVIS, shutdown

. . . 1

. . . 52 . . . .

. . . . . .

. . . . . 172 375

. . LEVER, throttle

. . . 1

. . . 53 . . . .

. . . . . .

. . . . . 127 994

. . BALL JOINT, .250−20

. . . 1

. . . 54 . . . .

TS1

. . . . . 180 598

. . SOLENOID, throttle (consisting of)

. . . 1

. . . . . . . . . .

. . . . . .

. . . . . 180 751

. . . . WEAR BAND

. . . 1

. . . 55 . . . .

. . . . . .

. . . . . 172 374

. . BRACKET, mtg throttle solenoid

. . . 1

. . . 56 . . . .

. . . . . .

. . . . . Fig 11.3

. . GENERATOR

. . . 1

. . . 57 . . . .

. . . . . .

. . . . . . . . . . . . . .

. . HOSE, oil drain (included w/engine)

. . . 1

. . . 58 . . . .

. . . . . .

. . . . . 099 542

. . CLAMP, hose .583-.688clp dia

. . . 1

. . . 59 . . . .

. . . . . .

. . . . . 176 166

. . FITTING, hose brs barbed fem 3/8tbg x 3/8NPT

. . . 1

. . . 60 . . . .

. . . . . .

. . . . . 165 271

. . VALVE, oil drain 3/8-18NPTF

. . . 1

. . . 61 . . . .

. . . . . .

. . . . . 176 244

. . SPRING CLIP, oil drain hose

. . . 1

. . . 62 . . . .

. . . . . .

. . . . . 107 816

. . HOSE, SAE .250 ID x .500 OD (order by ft)

. . . 1ft

. . . 63 . . . .

. . . . . .

. . . . *066 113

. . FILTER, fuel inline

. . . 1

. . . 64 . . . .

. . . . . .

. . . . . 177 975

. . GASKET, air cleaner

. . . 1

. . . 65 . . . .

. . . . . .

. . . . . 176 541

. . AIR CLEANER, intake (consisting of)

. . . 1

. . . . . . . . . .

. . . . . .

. . . . *065 604

. . . . AIR ELEMENT

. . . 1

. . . 66 . . . .

. . . . . .

. . . . . 010 862

. . CLAMP, hose 1.562-2.500clp dia

. . . 1

. . . 67 . . . .

. . . . . .

. . . . . 176 467

. . HOSE, air cleaner

. . . 1

. . . 68 . . . .

. . . . . .

. . . . . 010 863

. . CLAMP, hose 1.125-3.000clp dia

. . . 3

. . . 69 . . . .

. . . . . .

. . . . . 154 639

. . HOUSING, blower

. . . 1

. . . 70 . . . .

. . . . . .

. . . . . 181 803

. . ENGINE, Deutz elec Ruggerini

. . . 1

. . . 71 . . . .

. . . . . .

. . . . . 166 094

. . MOUNT, engine vibration

. . . 3

. . . 72 . . . .

. . . . . .

. . . . . 166 093

. . BRACKET, mtg engine

. . . 1

. . . 73 . . . .

FS1

. . . . . 182 110

. . SOLENOID, fuel

. . . 1

. . . 74 . . . .

. . . . . .

. . . . . 166 724

. . BRACKET, mtg solenoid

. . . 1

. . . 75 . . . .

. . . . . .

. . . . . 175 893

. . LINKAGE, spherical rod end 1/4-28 LH female

. . . 1

. . . 76 . . . .

. . . . . .

. . . . . 126 388

. . NUT, .250-28 LH

. . . 1

. . . 77 . . . .

. . . . . .

. . . . . 172 392

. . LINKAGE, engine auto shutdown

. . . 1

. . . 78 . . . .

. . . . . .

. . . . . 175 894

. . LINKAGE, spherical rod end 10-32 female w/stud

. . . 1

. . . 79 . . . .

. . . . . .

. . . . . 166 726

. . BRACKET, mtg fuel filter

. . . 1

. . . 80 . . . .

. . . . . .

. . . . . 166 635

. . ENCLOSURE, muffler

. . . 1

. . . 81 . . . .

. . . . . .

. . . . *066 893

. . FILTER, fuel element

. . . 1

. . . 82 . . . .

. . . . . .

. . . . . . . . . . . . . .

. . BASE, fuel filter (see engine parts list)

. . . 1

. . . 83 . . . .

. . . . . .

. . . . +166 952

. . BATTERY BOX

. . . 1

. . . . . . . . . .

. . . . . .

. . . . . 176 108

. . LABEL, warning battery explosion

. . . 1

. . . 84 . . . .

. . . . . .

. . . . +163 074

. . PANEL, side RH

. . . 1

. . . . . . . . . .

. . . . . .

. . . . . 176 106

. . LABEL, warning moving parts

. . . 2

. . . 85 . . . .

. . . . . .

. . . . +162 429

. . BASE

. . . 1

. . . . . . . . . .

. . . . . .

. . . . . 157 812

. . LABEL, engine maintenance

. . . 1

. . . . . . . . . .

. . . . . .

. . . . . 176 105

. . LABEL, warning general precautionary

. . . 1

. . . . . . . . . .

. . . . . .

. . . . . . . . . . . . . .

. . LABEL, rating (48V optional receptacle)

. . . 1

. . . 86 . . . .

. . . . . .

. . . . . Fig 11.4

. . CONTROL BOX w/COMPONENTS

. . . 1

. . . 87 . . . .

PC1

. . . . . 182 891

. . CIRCUIT CARD, control main

. . . 1

OM-402

49

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Contents Description OM-402BProcesses From Miller to You Metro 250D Table of ContentsPage Arc Welding Hazards Safety Precautions − Read Before UsingSymbol Usage Engine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes de sécurité − lire avant utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs électromagnétiques Principales normes de sécuritéÉlectrostatiques peuvent endommager les circuits imprimés UNE Remorque QUI Bascule peut entraîner des blessuresDefinitions Symbols and DefinitionsGeneral Precautionary Label Fan and Moving Parts Label Battery Charging LabelDiesel Fuel Label Hot Muffler Label− 50 h Std Falling Equipment LabelActivation Tag Manufacturer’s Rating Label Do Not Use Ether LabelWeld, Power, and Engine Specifications SpecificationsDimensions, Weights, and Operating Angles Volt-Ampere CurveDuty Cycle and Overheating Fuel ConsumptionAC Auxiliary Power Curve InstallationInstalling Welding Generator Location GroundingEngine Prestart Checks Connecting Battery and Installing Exhaust PipeStop engine Connect negative − cable lastSelecting Weld Cable Sizes Connecting to Weld Output Terminals100 ft 30 m or Less 10 − 60% 60 − 100% Duty 10 − 100% Duty CycleSocket Information Remote 14 Receptacle RC1 InformationRef. ST-158 Operating the Welding Generator Using Idle Lock SwitchFront Panel Controls PlugRemote Amperage and Contactor Control Operating Auxiliary Equipment Auxiliary Power ReceptaclesMaintenance & Troubleshooting 100 Hrs Maintenance Changing Engine Oil and Oil Filter To Clean air filter Servicing Air CleanerDo not clean housing with air hose Changing Fuel FiltersWeld/Power Speed Adjustment Adjusting Engine SpeedIdle Speed Adjustment Remote Control Circuit Weld And Auxiliary Power CircuitsOverload Protection Engine Control CircuitStop engine and let cool. Reinstall cleanout plug Welding TroubleshootingServicing Optional Spark Arrestor Trouble RemedyEngine Troubleshooting Auxiliary Power TroubleshootingUle OM-402 Circuit Diagram for Welding Generator Electrical DiagramSC-181 Heavy loading during first Run-In ProcedureWetstacking Load Bank Run-In Procedure Using Load BankRun-In Procedure Using Resistance Grid Grounding Generator to Truck or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Approximate Power Requirements for Farm/Home Equipment Approximate Power Requirements for Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements for Contractor EquipmentHow Much Power Can Generator Supply? Power Required to Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage VoltsTypical Connections to Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleMain Assembly Parts ListST-801 488-A PC6 11.1CB9 Panel, Front w/Components .1 Item CB5 11.2Generator .1 Item Diode Board Control Box w/Components .1 ItemOM-402 Page OM-402 Page Metro 250D Options and AccessoriesCall Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record
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