Miller Electric Metro 250D manual Hrs Maintenance

Page 29

OM-402

25

 

 

 

 

 

 

 

 

 

 

 

 

6-2.

 

 

 

 

 

100 Hrs.

 

°C

°F

 

 

50

Maintenance

DEUTZ/RUGGERINI RD211 DIESEL ENGINE

 

 

 

 

 

 

 

 

+40

+104

 

40

 

 

 

 

 

 

 

+30

+86

 

30

 

Label

 

 

 

8 Hrs.

 

 

 

+20

+59

 

15W-40

 

+

 

 

 

 

+10

20W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

+32

 

 

 

 

 

 

 

 

 

 

 

12 V

 

2200 min−1

 

 

 

 

-10

 

10W

 

 

 

 

 

 

API CD-MIL L 2104D, SF/CD, CC/CD

-15

 

 

 

 

BCI 58

 

 

 

 

-20

-10

 

 

 

 

430 A @ 0°F (-18°C)

3700 min−1

 

 

2.4 qt (2.3 L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200 Hrs.

 

250 Hrs.

 

 

 

 

Deutz 77-644-39

Deutz 77-656-19

50 Hrs.

MILLER 065 604

MILLER 066 702

 

 

 

 

 

 

 

 

Nelson 70098

 

 

 

 

 

 

 

 

 

 

 

Donaldson P10-2745

Deutz 77-175-24

 

 

 

 

 

 

 

 

DIN 51 601

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BS 2869: A1, A2

 

 

 

 

300 Hrs.

 

72° F (20° C)

 

 

ASTM D 975-81: 1-D, 2-D

 

 

 

 

 

 

 

VV-F 800C: DF-A, DF-1, DF-2

 

 

 

 

 

 

 

0.006 in (0.15

 

 

 

 

 

 

 

 

 

 

 

 

DIESEL

S t = .5%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MILLER 066 893

MILLER 066 113

 

 

 

 

 

 

 

 

11.8 gal (44.6 l)

 

 

Deutz 77-175-19

 

 

 

 

S-157 812-E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 29
Contents Description OM-402BProcesses From Miller to You Metro 250D Table of ContentsPage Arc Welding Hazards Safety Precautions − Read Before UsingSymbol Usage Engine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes de sécurité − lire avant utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs électromagnétiques Principales normes de sécuritéÉlectrostatiques peuvent endommager les circuits imprimés UNE Remorque QUI Bascule peut entraîner des blessuresDefinitions Symbols and DefinitionsGeneral Precautionary Label Fan and Moving Parts Label Battery Charging LabelDiesel Fuel Label Hot Muffler Label− 50 h Std Falling Equipment LabelActivation Tag Manufacturer’s Rating Label Do Not Use Ether LabelWeld, Power, and Engine Specifications SpecificationsDimensions, Weights, and Operating Angles Volt-Ampere CurveDuty Cycle and Overheating Fuel ConsumptionAC Auxiliary Power Curve InstallationInstalling Welding Generator Location GroundingEngine Prestart Checks Connecting Battery and Installing Exhaust PipeStop engine Connect negative − cable lastSelecting Weld Cable Sizes Connecting to Weld Output Terminals100 ft 30 m or Less 10 − 60% 60 − 100% Duty 10 − 100% Duty CycleSocket Information Remote 14 Receptacle RC1 InformationRef. ST-158 Operating the Welding Generator Using Idle Lock SwitchFront Panel Controls PlugRemote Amperage and Contactor Control Operating Auxiliary Equipment Auxiliary Power ReceptaclesMaintenance & Troubleshooting 100 Hrs Maintenance Changing Engine Oil and Oil Filter To Clean air filter Servicing Air CleanerDo not clean housing with air hose Changing Fuel FiltersWeld/Power Speed Adjustment Adjusting Engine SpeedIdle Speed Adjustment Remote Control Circuit Weld And Auxiliary Power CircuitsOverload Protection Engine Control CircuitStop engine and let cool. Reinstall cleanout plug Welding TroubleshootingServicing Optional Spark Arrestor Trouble RemedyEngine Troubleshooting Auxiliary Power TroubleshootingUle OM-402 Circuit Diagram for Welding Generator Electrical DiagramSC-181 Heavy loading during first Run-In ProcedureWetstacking Load Bank Run-In Procedure Using Load BankRun-In Procedure Using Resistance Grid Grounding Generator to Truck or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Approximate Power Requirements for Farm/Home Equipment Approximate Power Requirements for Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements for Contractor EquipmentHow Much Power Can Generator Supply? Power Required to Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage VoltsTypical Connections to Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleMain Assembly Parts ListST-801 488-A PC6 11.1CB9 Panel, Front w/Components .1 Item CB5 11.2Generator .1 Item Diode Board Control Box w/Components .1 ItemOM-402 Page OM-402 Page Metro 250D Options and AccessoriesCall Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record