Miller Electric Metro 250D manual 11.1, PC6

Page 52

11.1 (Continued)

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

. . .

1 . . . .

. . . . . .

. . . . +163 828

. . PANEL, side LH

. . . 1

. . .

2 . . . .

. . . . . .

. . . . . 164 507

. . PANEL, side LH rear

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 171 053

. . SPRING, latch w/knob

. . . 2

. . .

3 . . . .

. . . . . .

. . . . +163 958

. . COVER, generator

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 176 104

. . LABEL, warning falling equipment

. . . 1

. . .

4 . . . .

. . . . . .

. . . . . 165 839

. . HINGE, concealed

. . . 2

. . .

5 . . . .

. . . . . .

. . . . . 167 340

. . COVER, engine

. . . 1

. . .

6 . . . .

. . . . . .

. . . . . 167 280

. . ANGLE, hold down fuel tank

. . . 1

. . .

7 . . . .

. . . . . .

. . . . . 107 816

. . HOSE, SAE .250 ID x .500 OD (order by ft)

. . . 2ft

. . .

8 . . . .

. . . . . .

. . . . . 172 295

. . GAS, spring

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 172 297

. . BRACKET, flat mtg spring

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 172 296

. . BALL GAS SPRING, stud

. . . 1

. . .

9 . . . . . 3T .

. . . . . 172 661

. . BLOCK, stud connection

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 173 734

. . LINK, jumper

. . . 3

. . . 10 . . . .

. . . . . .

. . . . . 166 215

. . COVER, stabilizer

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 004 214

. . BUSHING, snap-in nyl 1.625 ID x 2.000mtg hole

. . . 1

. . . 11 . . . .

. R2 .

. . . . . 128 862

. . RESISTOR, WW adj 375W 50 ohm

. . . 1

. . . 12 . . . .

. . . . . .

. . . . . 166 214

. . COVER, rectifier

. . . 1

. . . 13 . . . .

. . . . . .

. . . . . 165 840

. . FIREWALL, bottom

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 162 451

. . FIREWALL, top

. . . 1

. . . 14 . . . .

Shunt

. . . . . 030 080

. . SHUNT, meter

. . . 1

. . . 15 . . . .

. . . . . .

. . . . . 109 830

. . STAND-OFF, No. 8-32 x .250

. . . 2

. . . 16 . . . .

PC6

. . . . . 132 495

. . CIRCUIT CARD, shunt

. . . 1

. . . 17 . . . .

. . . . . .

. . . . . 162 636

. . UPRIGHT, base center

. . . 1

. . . 18 . . . .

. . . . . .

. . . . . 157 026

. . GASKET, lift eye

. . . 1

. . . 19 . . . .

. . . . . .

. . . . . 172 133

. . HOLD DOWN, battery

. . . 1

. . . 20 . . . .

. . . . . .

. . . . . 172 134

. . BOLT, J stl .250-20 x 9.500

. . . 2

. . . 21 . . . .

. . . . . .

. . . . . 167 677

. . BATTERY, stor 12V 430crk 75RSV

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 108 081

. . TERMINAL PROTECTORS, battery post

. . . 2

. . . 22 . . . .

. . . . . .

. . . . . 082 316

. . CABLE, bat pos

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 114 923

. . BOOT, insulator term post red

. . . 1

. . . 23 . . . .

. . . . . .

. . . . . 179 964

. . CABLE, bat neg

. . . 1

. . . 24 . . . .

. . . . . .

. . . . . 164 871

. . TANK, fuel 12gal (consisting of)

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 172 373

. . . . SENDER, fuel gauge

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 172 371

. . . . FITTING, stand pipe hose .250 x 8.875 lg

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 172 372

. . . . FITTING, hose stl barbed M 1/4tbg

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 124 253

. . . . BUSHING, tank fuel

. . . 1

. . . 25 . . . .

. . . . . .

. . . . . 171 348

. . HOSE ASSEMBLY, fuel tank

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 089 120

. . CLAMP, hose .375-.450 slfttng green

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 084 173

. . CLAMP, hose .460-.545 slfttng

. . . 5

. . . 26 . . . .

. . . . . .

. . . . . 165 355

. . BRACKET, brace back RH

. . . 1

. . . 27 . . . .

. . . . . .

. . . . . 165 354

. . PAN, fuel splash

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 176 103

. . LABEL, use diesel fuel only

. . . 1

. . . 28 . . . .

. . . . . .

. . . . . 107 343

. . GROMMET, rbr neck filler

. . . 1

. . . 29 . . . .

. . . . . .

. . . . . 015 603

. . CAP, tank fuel

. . . 1

. . . 30 . . . .

. . . . . .

. . . . . 166 723

. . ENCLOSURE, sides lower manifold

. . . 1

. . . 31 . . . .

. . . . . .

. . . . . 166 638

. . ENCLOSURE, sides upper manifold

. . . 1

. . . 32 . . . .

. . . . . .

. . . . . 164 552

. . BRACKET, brace back LH

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 176 109

. . LABEL, caution using either

. . . 1

. . . 33 . . . .

. . . . . .

. . . . . 166 634

. . DUCT, hot air

. . . 1

. . . 34 . . . .

. . . . . .

. . . . . 144 802

. . PIPE, exhaust flexible

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 179 646

. . GASKET, exhaust manifold

. . . 1

. . . 35 . . . .

. . . . . .

. . . . . 010 875

. . CLAMP, muffler 2.000

. . . 1

. . . 36 . . . .

. . . . . .

. . . . . 142 065

. . MUFFLER, exhaust

. . . 1

. . . 37 . . . .

. . . . . .

. . . . . 162 448

. . UPRIGHT, base rear

. . . 1

. . . 38 . . . .

. . . . . .

. . . . . 164 318

. . PANEL, rear

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . 176 230

. . LABEL, hot exhaust parts do not touch

. . . 1

. . . 39 . . . .

. . . . . .

. . . . . 109 591

. . CLAMP, muffler 1.750

. . . 1

. . . 40 . . . .

. . . . . .

. . . . . 603 767

. . CAP, weather No. 3

. . . 1

48

OM-402

Image 52
Contents Processes OM-402BDescription From Miller to You Table of Contents Metro 250DPage Symbol Usage Safety Precautions − Read Before UsingArc Welding Hazards Engine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes de sécurité − lire avant utilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sécurité Information sur les champs électromagnétiquesÉlectrostatiques peuvent endommager les circuits imprimés UNE Remorque QUI Bascule peut entraîner des blessuresSymbols and Definitions DefinitionsGeneral Precautionary Label Battery Charging Label Fan and Moving Parts LabelHot Muffler Label Diesel Fuel LabelActivation Tag Falling Equipment Label− 50 h Std Do Not Use Ether Label Manufacturer’s Rating LabelSpecifications Weld, Power, and Engine SpecificationsDimensions, Weights, and Operating Angles Volt-Ampere CurveFuel Consumption Duty Cycle and OverheatingInstallation AC Auxiliary Power CurveInstalling Welding Generator Location GroundingConnecting Battery and Installing Exhaust Pipe Engine Prestart ChecksStop engine Connect negative − cable lastConnecting to Weld Output Terminals Selecting Weld Cable Sizes100 ft 30 m or Less 10 − 60% 60 − 100% Duty 10 − 100% Duty CycleRef. ST-158 Remote 14 Receptacle RC1 InformationSocket Information Using Idle Lock Switch Operating the Welding GeneratorFront Panel Controls PlugRemote Amperage and Contactor Control Auxiliary Power Receptacles Operating Auxiliary EquipmentMaintenance & Troubleshooting 100 Hrs Maintenance Changing Engine Oil and Oil Filter Servicing Air Cleaner To Clean air filterDo not clean housing with air hose Changing Fuel FiltersIdle Speed Adjustment Adjusting Engine SpeedWeld/Power Speed Adjustment Weld And Auxiliary Power Circuits Remote Control CircuitOverload Protection Engine Control CircuitWelding Troubleshooting Stop engine and let cool. Reinstall cleanout plugServicing Optional Spark Arrestor Trouble RemedyAuxiliary Power Troubleshooting Engine TroubleshootingUle OM-402 Electrical Diagram Circuit Diagram for Welding GeneratorSC-181 Wetstacking Run-In ProcedureHeavy loading during first Run-In Procedure Using Load Bank Load BankRun-In Procedure Using Resistance Grid Selecting Equipment Auxiliary Power GuidelinesGrounding Generator to Truck or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsAmperes x Volts = Watts Approximate Power Requirements for Industrial Motors Approximate Power Requirements for Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements for Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required to Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage VoltsTypical Connections to Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List Main AssemblyST-801 488-A 11.1 PC6CB9 Panel, Front w/Components .1 Item 11.2 CB5Generator .1 Item Control Box w/Components .1 Item Diode BoardOM-402 Page OM-402 Page Options and Accessories Metro 250DCall Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co