Sanyo KHS3082 + CH3082, KHS3682 + CH3682 service manual Prohibit

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Warning

If refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite.

 

 

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If refrigerant gas leaks during the work, ventilate the room.

 

If refrigerant gas catches fire, harmful gas may be generated.

 

 

 

Do not mix any gas other than the specified refrigerant gas in the refrigerating cycle.

 

If air or other contaminants mix with the gas, pressure will become extremely high in the refrigerating cycle,

 

which may cause a unit breakdown."

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When the welded section of the compressor intake or discharge pipe is to be disconnected, perform it in

 

a well-ventilated place after sufficiently recovering the refrigerant gas.

 

Any residue gas may jet out refrigerant or refrigerating machine oil, which may cause an injury.

 

When the work is to be performed in a high place (About 2 meters or more), make sure to wear a safety helmet,

 

gloves and safety belt. Insufficient safety gear may cause a serious injury in case of a fall.

 

 

 

When the unit is to be relocated, confirm that the new installation location has sufficient strength for the weight of the unit.

 

Insufficient strength of the installation location and incomplete installation work may cause an injury due to

 

the unit falling.

 

When the remote controller batteries are replaced, dispose of the old batteries out of the reach of children.

 

If a child swallows a battery, make sure that the child gets immediate medical attention.

 

 

 

Caution

Do not wash the air conditioner with water, as this may cause an electric shock or fire.

 

 

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For the repair work in places with high humidity or moisture, make sure to ground the unit.

 

Failure to do so may cause an electric shock.

 

 

 

Confirm that the component attachment position, wiring condition, soldering condition and connector connection

 

are normal.

 

If not, it may cause overheating or fire.

 

Confirm that the temperature around the compressor is not too high, and then perform the repair work.

 

Failure to do so may cause a burn.

 

 

 

Perform welding work in a place with good ventilation.

 

If the work is performed in a poorly ventilated area, it might cause a lack of oxygen.

 

 

 

If the installation plate or attachment frame has deteriorated due to corrosion, etc., replace it.

 

Failure to do so may cause an injury due to the unit falling.

 

 

 

When the cleaning is to be performed, make sure to turn off the power and pull out the plug.

 

Touching the fan that is rotating at high speed may result in an injury.

 

 

 

When the indoor unit is to be removed, do not place it on an incline.

 

Doing so may cause wet furniture because water left inside may trickle down.

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Do not hold the sharp end of the unit or the aluminum fins, as it may cause an injury to your hand or finger.

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After repairs, make sure to measure the insulation resistance and confirm that the value is 1 Mohm or more.

 

Any insulation error may cause an electric shock.

 

 

 

After repairs, make sure to check the drainage of the indoor unit.

 

Inappropriate drainage may cause wet furniture and floors due to water leakage.

 

 

 

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Contents Destination North America Indoor Model No. Product Code NoSafety Precautions Prohibit Table of Contents Checking Electrical Components Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeCH3082 SpecificationsUnit Specifications KHS3082208V CH3682 KHS368221.9 19.9 Indoor Unit Major Component SpecificationsCB-KHS3682 Microprocessor 250V 3A Compressor Outdoor UnitOutdoor Unit CH3082 BoardOutdoor Unit CH3682 Other Component Specifications Indoor Unit KHS3082 Dimensional DataInchmm Refrigerant Flow Diagram Refrigerant Flow DiagramIndoor discharge air performance chart Temperature ChartsLow pressure performance chart Operating current performance chartHigh pressure performance chart Wide Outdoor inlet air D.B. temp. FC Indoor Outdoor Cooling CapacityIndoor Cooling Capacity34,000 BTU/h Indoor Power Supply 230V Single Phase 60Hz Cooling CapacityPower Supply 230V Single Phase 60Hz Heating Capacity Heating CapacityTH Total Heating Capacity BTU/h 36,000 BTU/h Heating Vertical distance ft Air Throw Distance ChartsCooling Vertical distance ft Room air temp F 26.7C Fan speed High Horizontal distance ftHeating Voltage208V Cooling Electrical CharacteristicsElectrical Data CH3082 Voltage230V CoolingCH3682 Voltage230V Cooling Electric Wiring Diagrams KHS3082 KHS36828FA2-5250-70400-3 HIC Auto cooling/heating operation FunctionsOperation Functions Emergency operationLamp colors Timer backupSwitching Procedure to Noise Reducing Control Noise Reducing Control Outdoor UnitOperation Sound CH3682 Maximum Current Value Change ProcedureMaximum Current Value Change Function Description of functionFreeze prevention Compressor discharge temperature controlProtective Functions Overload prevention during heatingDefrost detection and release CT Peak current cut-off controlReverse-Cycle Defrosting Troubleshooting Precautions before Performing Inspection or RepairMethod of Self-Diagnostics Self-diagnostics Lamps Normal Replace the controllerReplace the circuit board or the fuse Using the TEST/T-RUN terminals Checking the Indoor and Outdoor UnitsChecking the indoor unit Control Check items unit operation Before the Operation Serial Communication Error Identification ProcedureAlarm Code E05 Off Blinking IlluminatedTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Indoor Fan Motor Trouble Diagnosis of Fan MotorOutdoor Fan Motor Locations most susceptible to noise Trouble Correction Noise Malfunction and Electromagnetic InterferenceNoise malfunction Electromagnetic interferenceMeasurement of Insulation Resistance for Electrical Parts Power Supply CordChecking Electrical Components Measurement of Insulation ResistanceChecking Continuity of Fuse on PCB Assy Characteristics Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A What is New Refrigerant R410A?Checklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorExample Never charge a large amountUnit. This may cause Damage to the compressorCase Refrigerant is Leaking Welding leaking pointsRecharging Use of Existing Units When Tubes are ExtendedCharging Additional Refrigerant Retro-Fitting Existing SystemsOI-852-6-4181-149-00-0 Pub. OI-85264181149000 Sanyo Mode D’EMPLOIContents FeaturesProduct Information Alert SymbolsInstallation Location Safety InstructionsUnit Display and Operation Button Names of PartsSymbols Remote Control Unit DisplayRemote Control Unit High Power button HR. Timer button 1-HOUR OFF TimerTemperature setting buttons Temp Mode selector button16 mm Using the Remote Control UnitAir conditioner Indoor unit Receiver Remote control unit ACL buttonAutomatic Operation Operation with the Remote Control UnitManual fan speed Cooling and DRY ModeHeating Mode Automatic fan speedUnoccupied Indication Status High Power ModeSpecial Remarks Operation Indication Setting the Timer1030 pm 710 am 1100 am Present time Using the 1-HOUR OFF TimerTips for Energy Saving Do notWhen the air conditioner is not running Adjusting the Airflow DirectionOperation Without the Remote Control Unit Care and CleaningCleaning the main unit and remote control unit Air Clean FilterHow to install the air clean filter How to clean the air clean filterWashing the front panel with water TroubleshootingWired Remote Controller Operating RangeAppendix B Installation Instructions Contents Installation InstructionsPlease Read Before Starting Optional Copper Tubing Kit Tools Required for Installation not suppliedAccessories Supplied with Unit Table GeneralAdditional Materials Required for Installation Installation Site SelectionSolid base must not cover the hole of the bottom plate Countermeasures against snow and wind Precautions for Installation in a Snowy AreaUnit inch Installation with intakes facing outlets Required space around the outdoor unitFront and both sides must remain open Unit Top is open Single-unit installation Multiple-unit installation 2 or more unitsObstacle to the front of unit Obstacles to the front and rear of unit Installation in front-rear rowsMake a Hole How to Install the Indoor UnitTrical wiring or conduits are Remove the Rear Panel from the UnitHole Dia Install the Rear Panel on the WallIf Wooden Wall If Block, Brick, Concrete or Similar Type WallRemoving and Installing the Grille How to remove the grilleHow to replace the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringWire Size and Length Wiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Right-side tubing MountingSwitching drain hose and drain cap Left-side tubingDrain cap Frame Fastening Method Do not supply power toTubing and wiring to the out To unmount indoor unitRouting the Tubing and Wiring How to Install the Outdoor UnitFirst refer to . Installation Site Selection Wiring Instructions for the Outdoor UnitIf the special R410A flare tool is used Flaring Procedure with a Flare ToolRefrigerant Tubing Use of the Flaring MethodTaping the Tubes Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Insulation of Refrigerant TubingAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner Pump Down Basic Functions of the Service ValvesRemote Control Unit Installation Position Service Valve ConnectionsAddress Setting of the Remote Control Unit Address Switch