Siemens 38-3AH3 38 kV instruction manual Circuit Number, Inspection of primary disconnects

Page 44

Maintenance

Figure 38: Primary disconnect in mated position

Circuit

Number of

breaker type

years/closing

 

operations

 

(whichever

 

comes first)

 

 

38-3AH3

10 years/

 

10,000

 

operations

 

 

Table 2: Maintenance and lubrication schedule

Inspection of primary disconnects

Figure 38: Primary disconnect in mated position shows the primary-disconnect contact-fingers engaged. When the contacts are mated with the switchgear primary-stud assembly, there is forceful contact distributed over a wide area. This maintains low-current flow per individual contact finger.

Inspect the contact fingers for any evidence of burning or pitting that would indicate weakness of the contact-finger springs.

Inspect the primary-disconnect arms for physical integrity and absence of mechanical damage.

Inspect the flexible connectors that connect the bottom movable-contacts of the vacuum interrupters to the lower primary-disconnect arms for tightness and absence of mechanical damage, burning or pitting.

Using a clean cloth saturated with isopropyl alcohol, clean old lubricant from primary disconnects, and apply a very thin layer of Siemens contact lubricant (reference 15-172-791-233).

Checks of the stored-energy operator mechanism

The stored-energy operator checks are divided into mechanical and electrical checks for simplicity and better organization. This first series of checks determine if the basic mechanism is clean, lubricated and operates smoothly without control power. The contact-erosion check of the vacuum interrupter is also performed during these tasks.

Maintenance and lubrication

Table 2 gives the recommended maintenance intervals for circuit breakers. These intervals assume the circuit breaker is operated under “usual service conditions” as discussed in ANSI/IEEE C37.20.2, section 8.1, and C37.04, section 4, together with C37.010, section 4. The maintenance and lubrication interval is the lesser of the number of closing operations or the time interval since last maintenance.

The vacuum-interrupter operator mechanism is shown in Figure 39: Operator mechanism lubrication on page 45, with the front cover and the operator- control panel removed to show construction details.

Both the tripping spring and the closing spring are shown. The movable end of the closing spring is connected to a crank arm. The movable end of the opening spring is connected to the jack shaft by a pull rod.

Clean the entire stored-energy operator mechanism with a dry, lint-free cloth.

Check all components for evidence of excessive wear.

Place special attention on the closing spring-crank and the various pushrods and linkages.

Lubricate all non-electrical moving or sliding surfaces with a light coat of synthetic grease or oil.

Lubricants composed of ester oils and lithium thickeners will generally be compatible.

For all lubrication (except electrical moving or sliding surfaces), use one of the following:

Klüber Isoflex Topas L32 (part 3AX11333H)

Klüber Isoflex Topas L32N (spray) (part 15-172-879-201).

Source:

Klüber Isoflex Topas L32 or L32N: Klüber Lubrication North America L.P. www.klueber.com

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Contents Answers for energy Qualified person Table of contents Introduction Signal words Hazardous ProceduresIntroduction Field service operation and warranty issues IntroductionShipping damage claims Introduction Receiving procedureReceiving, handling and storage Handling procedure Receiving, handling and storageStorage procedure Indoor storageOutdoor storage Space heatingDe-energizing control power in switchgear Installation checks and functional testsInspections, checks and tests without control power Installation checks and functional tests Racking crank engagement procedure Type 38-3AH3 vacuum circuit breaker rackingPhysical inspections Manual-spring charging checkFinal mechanical inspections without control power Split-plug jumper connected to circuit breakerVacuum interrupter/ operator Vacuum interrupter/ operator Vacuum interruptersStored-energy operating mechanism Phase barriersPrimary disconnects Interrupter/operator module ConstructionCurrent-path assembly Switching operationCircuit-breaker pole Vacuum interrupterType 38-3AH3 vacuum circuit breaker pole section Stored-energy operating mechanism Auxiliary switch Mode of operationOperating mechanism Indirect releases tripping coilsClosing Use of manual-spring operation crankTrip-free functionality OpeningRapid auto-reclosing Manual operation62.2 62.5.2 50.3.1 53.0 Pawl roller 62.5.2 Close-latch pawl Vacuum interrupter/ operator Discharged Closing Standard Indirect releases dual-trip or Undervoltage optionalSecondary shunt release optional 54.2Position a locked Secondary disconnect Capacitor-trip deviceShock absorber Mechanism-operated cell MOC switch optional Truck-operated cell TOC switchShutter-operating linkage Secondary disconnect Shutters Trip-free interlock Rating interlockCircuit-breaker frame Ground disconnectRacking mechanism Vehicle function and operational interlocksAlignment Interlocks Circuit breaker racking-interlocksRacking interlocks Closed circuit breaker interlock Automatic closing-spring energy release Trip-free interlock position mechanical interlock Maintenance Introduction and maintenance intervalsMaintenance Recommended hand toolsRecommended maintenance and lubrication Inspection items and testsCleanliness check Removal from switchgearChecks of the primary power path Maintenance and lubrication Circuit NumberInspection of primary disconnects Checks of the stored-energy operator mechanismTypical for all three-phases Fastener check Manual-spring charging and contact- erosion checksWiring and terminals check Automatic spring-charging check control power requiredElectrical-control checks Secondary-disconnect checkTypical vacuum interrupter contact curve Spring-charging motor checks Vacuum-interrupter mechanical checkHigh-potential test voltages Vacuum-integrity check using dielectric testHigh-potential tests Field-test voltage Voltage Frequency withstandInspection and cleaning of circuit- breaker insulation Continuous ContactRating a Functional testsReplacement at overhaul OverhaulCircuit-breaker overhaul Circuit breaker Number TypeVacuum interrupter replacement OverhaulSetting Vacuum interrupter replacement illustration Overhaul Checking the contact stroke Open the circuit breaker Hydraulic shock absorberMaintenance and troubleshooting Sub-assembly Inspect forMaintenance and troubleshooting Problem Symptoms Possible causes and remediesClosed Appendix Appendix Permissible tripping delay Y Maximum design voltageValues Voltage Voltage range factor K3 Insulation Withstand Voltage levels Lightning-impulse BILRated Maximum design voltage Levels Voltage levels Lightning-impulse BILRated Continuous4 Short-circuit at rated maximum design voltage I5, 6Remarks Appendix

38-3AH3 38 kV specifications

The Siemens 38-3AH3 is a high-voltage circuit breaker designed for medium voltage applications, particularly in substations and industrial environments. This device operates at a voltage level of 38 kV, showcasing Siemens' commitment to innovation and reliability in electrical engineering.

One of the main features of the Siemens 38-3AH3 is its advanced interruption technology, which employs the proven hybrid design combining both gas-insulated and air-insulated technologies. This hybrid approach not only enhances the breaker's performance and reliability but also minimizes its footprint, making it an ideal choice for space-constrained environments.

The Siemens 38-3AH3 uses vacuum interruption technology, allowing for efficient switching with minimal wear and tear. The vacuum interrupters are highly reliable and provide excellent performance under various operating conditions. This technology ensures that the circuit breaker can handle short circuits and overloads effectively, thus protecting the entire electrical system.

Additionally, the Siemens 38-3AH3 incorporates intelligent monitoring systems. These digital technologies provide real-time data on breaker status, operational performance, and maintenance needs. This predictive maintenance capability helps operators to identify potential issues before they develop into significant problems, ultimately leading to reduced downtime and maintenance costs.

Another notable characteristic of the Siemens 38-3AH3 is its high insulation strength. Thanks to its robust design and development, this circuit breaker can withstand adverse environmental conditions, making it suitable for use in diverse geographical locations and climates. Its components are designed to resist contamination and corrosion, ensuring long-term reliability.

The Siemens 38-3AH3 also offers enhanced safety features. It includes protective relays and automatic fault detection systems that isolate faults quickly, preventing damage to downstream equipment. Furthermore, the design allows for easy maintenance, with components that are accessible without the need for extensive disassembly.

In summary, the Siemens 38-3AH3 38 kV circuit breaker is a leading solution in high-voltage protection and control, characterized by its advanced interruption technology, integrated monitoring systems, high insulation strength, and user-friendly maintenance features. Its innovative design and engineering make it a trusted choice for utilities and industrial facilities aiming to enhance the reliability and safety of their electrical systems.