Trane ZN510 Controller, Tracer manual Output Overrides, Binary input configurations

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Unit Operation

Output Overrides

The ZN510 controller includes a manual output test function. Use this feature to manually exercise the outputs in a defined sequence. The purpose of the test sequence, is to verify output and end device operation. Use the manual output test to:

zVerify output wiring and operation without using Trane’s service tool, Rover.

zForce compressor operation, allowing the technician to use refrigerant gauges or other test equipment to verify unit operation.

The test sequence resets unit diagnostics and attempts to restore normal unit operation prior to testing the outputs. If the diagnostics remains after a reset, the status LED indicates the diagnostic condition is still present and has affected the

manual output test. See Troubleshooting section for Green LED and Testing Heat Pump Configurations on page 21 & 22.

Analog Outputs

ZN510 does not use analog outputs.

Binary Inputs

The ZN510 controller has three available binary inputs (BI). These inputs are factory-configured for the following functions:

zBI 1= Low temperature detection (freezestat) (Circuit 2).

zBI 2 = Condensate overflow.

zBI 3 = Occupancy or generic binary input.

Each binary input may be configured as not used depending on options selected. BI 3 is configured as a normally open occupancy input, but may be field modified for generic binary input which is only supported by a build- ing automation system.

Low Temperature Detection (Circuit 2)

Condensate Overflow

Field Wired Occupancy Input

BI 1

BI 2

BI 3

J2-1

J2-2

J2-3

J2-4

J2-5

J2-6

Binary Inputs

Note:

The diagnostic functions related to binary inputs such as low tempera- ture detection and condensate overflow are fixed sequences.

Each binary input associates an input signal of 0 VAC with open contacts and 24 VAC with closed contacts. See Figure 6 for typical binary input configurations for the heat pump.

Figure 6: Binary inputs.

Table 2: Binary input configurations

Binary Input

Description

Configuratio

Contact

Contact

n

Closure

Open

 

 

 

 

 

 

 

BI 1

Low Temperature

Normally

Normal

Diagnostic

Detection (Cir 2)

closed

 

 

 

 

 

 

 

 

BI 2

Condensate Overflow

Normally

Normal

Diagnostic

closed

 

 

 

 

 

BI 3

Occupancy

Normally open

Unoccupied

Occupied

 

 

 

 

Generic

Normally open

Normal

Normal

 

 

 

 

 

 

Note:

See Page 10 for specific information concerning BI 1, BI 2 and BI 3.

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Contents WSHP-IOP-2 Installation, Operation Literature History1998, American Standard Company Table of Contents Start-up Procedure Installation of New UnitsZone Sensor Placement Power Up Sequence Power Up SequenceUnit Identification Tag Unit Identification TagCommunication Unit OperationPower Binary OutputsPosition Damper Actuator or Generic Binary Output Binary input configurations Binary Input Description Configuratio Contact Closure OpenOutput Overrides Occupancy Condensate OverflowHigh and Low Pressure Switches Description Communicated Request Hardwired State ResultGeneric Binary Input Compr Binary Outputs 24 VAC ComprAnalog Inputs Discharge Air Sensor Leaving Water Sensor CircuitFan Mode Input Local SetpointOccupied setpoints Filter Maintenance Timer Fan Off DelayZone Sensor Internal and External Setpoint AdjustmentZone Sensor Setpoint OperationCommunication Jack Zone Sensor Features Fan Switch OptionalZone Sensor Specifications Compressor Minimum ON/OFF Timers Heating or Cooling Control Mode OperationHeating or Cooling Operation Capacity Unit Between 100% 50%Morning Warm Up Single and Dual Compressor OperationMaster Controller Data SharingConfiguration Red Service LED TroubleshootingYellow Service LED Green Status LEDPump Configurations Manual Output Testing the HeatTesting the Heat Pump Configurations Pump Operation for Systems with ZN510 Loop ControllerFan output does not energize Questionable Unit OperationNicated information Wait time expiresOutdoor air damper stays open Compressors not runningOutdoor air damper stays closed Diagnostics ZN510 controller diagnosticsDiagnostic Fan Other Outputs Resetting Diagnostics Translating Multiple DiagnosticsCycling Power Rover Service ToolWiring Diagram Wiring Diagram Specifications Board Dimensions Hardware SpecificationsOperating Environment 32 to 140 F 0 to 60 C Agency ListingsDescription Terminals Function Binary InputsBinary Output J1-1 12 VA VAC RMS typical J1-2 J1-4 Binary Output J1-5 12 VA VAC RMS typical J1-6 J1-7