Sterling SDA Series 25-100 specifications + First Aid +, Replacing Worn Desiccant

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+ FIRST AID +

WARNING! Handling desiccant material is HAZARDOUS.

Wear an N-100 type safety filter mask or equivalent to avoid prolonged breathing of desiccant dust. Wear safety goggles and gloves to avoid contact with eyes and skin.

•Handle with adequate ventilation.

•Wash hands thoroughly after handling.

+ FIRST AID +

In case of eye contact, immediately flush eyes with plenty of water for at least 15 minutes.

SEE A PHYSICIAN IMMEDIATELY IF IRRITATION PERSISTS.

Replacing Worn Desiccant

Caution! DESICCANT BEDS ARE HOT DURING OPERATION.

To avoid burn hazard, make sure desiccant beds are sufficiently cool before replacing worn desiccant.

To access the Desiccant Bed:

1.Disconnect electrical power to the dryer.

2.Using a 1/8” Allen wrench, remove the 10-24 button head screws holding the top, back and side panels to the frame and back of the dryer.

3.Disconnect the three (3) plugs for the valve motor, switch, and blower (15 cfm only)

4.Remove four (4) nuts at each corner of the top casting.

5.Disconnect all hoses and dew point air lines.

6.Pickup and place the top casting in a safe place.

7.Using a 1/8” Allen wrench, remove the four (4) 10-32 button screws holding the desiccant cover to the canister.

8.Remove the cover.

9.Pickup the desiccant can and turn it upside down over an empty container to remove all desiccant.

10.Dispose of properly using MSDS sheet.

15, 30, & 60 cfm Compact Dryers

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Contents SDA Series 15-60cfm Compact Dehumidifying Dryers Shipping Information Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteTable of Contents CHAPTER 3 INSTALLATIONCHAPTER 1 SAFETY CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 5 MAINTENANCE CHAPTER 6 TROUBLESHOOTINGCHAPTER 7 APPENDIX 15, 30, & 60 cfm Compact DryersSafety Symbols Used in this Manual Chapter 1 Safety1-1How to Use This Manual 1-2Safety Tag Information 1-3Warnings and PrecautionsRead Operation and Installation Manual Dryer Safety TagsOperator Responsibility 1-4ResponsibilityGeneral Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description 2-1Models Covered in This Manual2-2General Description What is desiccant?2-3Standard Features Figure 1 Typical Dryer Air Flow SchematicMechanical Features Electrical FeaturesController Features 2-5Safety Devices and Interlocks2-4Options Fail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs 3-2Rigging and Placing the Dryer Chapter 3 Installation3-1Uncrating the Equipment DEW POINT POWER ON15, 30, & 60 cfm Compact Dryers 3-3Electrical Connections 3-4Setup Procedures Three-PhaseModelsChecking for Proper Blower Rotation Floor Mount Models3-5Initial Start-up Installing Water LinesDrying Hopper Air Trap Considerations Optional AftercoolerAuto-Tuningthe Dryer Shutting Down the DryerChapter 4 Operation 4-1Controller Description and OperationSwitches Indicator LightsProcess Air Temperature Controller PV SVIndicator Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used in IndicatorSetting the Process Air Temperature IndicatorAdjustment Level IndicatorIndicator NameDescription Entering Operating Parameters to Select ModesOptional Setting the High Dew Point AlarmProcess Air Dew Point Display 4-2Dryer Operation Procedures Controller OperationAlarm Display Messages HIGH TEMP VALVE MTR HEAT COOL 50 SYSTEM NORMALValve Motor Time-Out Blower Overload No Alarms PROC BLWRChapter 5 Maintenance 5-1Preventative Maintenance ScheduleEvery Day Every week5-2Preventative Maintenance Figure 9 Air Filter Location and DisassemblyServicing Process Air Filters Vacuuming5-3Corrective Maintenance Cleaning with Compressed AirSymptoms of Worn Desiccant Servicing the Dew Point Monitor+ FIRST AID + Replacing Worn DesiccantFigure 10 Desiccant Bed Location and Disassembly Figure 11 Required Desiccant Amounts 13X TypeWARNING! Hazardous electrical current present ProceduresReplacing the Process/Regeneration Heater Replacing/Cleaning the Cooling Coil Figure 13 Cooling Coil Location and DisassemblyReplacement Procedures If used as an after-Cooler 3 to 4 GPM @ 85F15, 30, & 60 cfm Compact Dryers 8.Inset the four 10-32bolts back in place9.Turn the water to the cooling coil back on HIGH TEMP Chapter 6 Troubleshooting6-1Introduction PROC BLWR Alarm MessageHIGH TEMP CauseVALVE MTR Using a ThermocoupleAlarm Message Cause7-1Warranty Chapter 7 AppendixWarranty Specifications Warranty RestrictionsAnnex B Information 7-2Technical SpecificationsCustomer Responsibilities 7-3Drawings and Diagrams Aftercooler Design SpecificationsRegeneration MoistureMake Up Air Exhaust High Pressure Peripheral BlowerFigure 16 Low Heat Model 120F to 250F Air Flow After-Cooler Regeneration MoistureMake Up AirExhaust High Pressure Peripheral Blower7-4Spare Parts List DRYER SPARE PARTS LIST 15, 30, 60 cfm Models15, 30, & 60 cfm Compact Dryers Mechanical Components15, 30, & 60 cfm Compact Dryers HI-COREDESICCANT DRYER 15/30/60 CFM UNITSDescription 15, 30, & 60 cfm Compact Dryers30 CFM Description 15, 30, & 60 cfm Compact Dryers60 CFM 15, 30, & 60 cfm Compact Dryers A0571672120V CONTROL COMMON PARTS Description7-5Returned Material Policy Credit Returns7-6Dryer Identification Serial Number Tag 7-7Technical AssistanceWarranty Returns Service DepartmentContract Department 15, 30, & 60 cfm Compact Dryers