Sterling SDA Series 25-100 specifications 7-4Spare Parts List, 15, 30, & 60 cfm Compact Dryers

Page 44
7-4 Spare Parts List

7-4 Spare Parts List

Figure 18: Level 1 Spare Parts List (Electrical & Mechanical)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRYER SPARE PARTS LIST 15, 30, 60 cfm Models

15CFM

15CFM

15CFM

15CFM

15CFM

15CFM

15CFM

30CFM

30CFM

30CFM

30CFM

30CFM

30CFM

30CFM

60CFM

60CFM

60CFM

60CFM

60CFM

60CFM

 

3PH

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

Mechanical Components

115V

208V

220V

230V

400V

460V

575V

115V

208V

220V

230V

400V

460V

575V

208V

220V

230V

400V

460V

575V

PART #

SIZE

Description

A0572358

 

1" O.D. by 12 Ft Long Hi Temp Hose.

A0534060

 

2-1/2" O.D. by 12 Ft Long Hi Temp Hose.

A0566535

 

Return Air Cooling Coil

A0570437

 

115 Volt Process Blower.

A0570294

 

115 Volt Process Blower.

A0534282

 

208/460 Volt Process Blower.

A0535350

 

575 Volt Process Blower

A0552439

 

208/460 Volt Process Blower.

A0552440

 

575 Volt Process Blower

A0548558

 

Gasket for the Dew Point Sensor

W00015436

 

Plastic Nut for the Dew Point Sensor

A0568022

 

Rubber Bumper for the bottom of Dryer

042.00016.00

 

Swivel Casters

042.00017.00

 

Rigid Casters

132-00007-00

 

Handle for The Panels.

A0566466

 

Valve Motor

A0547006

 

Knob for the Filter Housing

A0570444

 

Valve Shaft

A0567917

 

Temperature Control Transformer

A0566096

 

Programmable Relay/PLC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

 

4

 

 

 

 

 

 

4

 

 

 

 

 

4

 

 

 

 

 

 

 

2

 

 

 

 

 

 

2

 

 

 

 

 

2

 

 

 

 

 

 

 

2

 

 

 

 

 

 

2

 

 

 

 

 

2

 

 

 

 

 

 

 

2

 

 

 

 

 

 

2

 

 

 

 

 

2

 

 

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

 

 

 

1

 

 

 

 

 

1

 

 

PART #

SIZE

Description

 

 

 

 

 

 

W00015435

 

Dew Point Sensor Insert Cable

 

1

1

1

A0548556

 

Dew Point Sensor

 

1

 

1

 

1

A0566467

 

Valve switch

 

1

 

1

 

1

W0005247

 

Process Air Filter UP TO 55 CFM

 

1

 

1

 

 

 

 

 

 

 

 

 

 

 

W00018051

 

13X molecular Sieve Desiccant ( 8 X 12 Beads )

 

6.5 Lbs.

 

9.75 Lbs.

14.5 Lbs.

W00013983

 

High Temperature Gasket.

 

32 Inches

 

32 Inches

 

32 Inches

A0566839

 

Desiccant Tank Gasket

 

4

 

4

 

4

A0566676

 

High Temperature Snap Switch.

 

2

 

2

 

2

A0568483

 

500

Watts Heater element 115 Volts

A0568484

 

500

Watts Heater element 208/220 Volts

A0568485

 

500

Watts Heater element 230 Volts

A0568486

 

500

Watts Heater element 400 Volts

A0568487

 

500

Watts Heater element 460 Volts

A0568488

 

500

Watts Heater element 575 Volts

A0570287

 

1000

Watts Heater element 115 Volts

A0570288

 

1000

Watts Heater Element 208/220 Volts

A0570289

 

1000

Watts Heater Element 230 Volts

A0570290

 

1000

Watts Heater Element 400 Volts

A0570291

 

1000

Watts Heater Element 460 Volts

A0570292

 

1000

Watts Heater Element 575 Volts

A0572359

 

1500

Watts Heater Element 208/220 Volts

A0572360

 

1500

Watts Heater Element 230 Volts

A0572361

 

1500

Watts Heater Element 400 Volts

A0572362

 

1500

Watts Heater Element 460 Volts

A0572363

 

1500

Watts Heater Element 575 Volts

A0566682

 

1/4" OD Teflon Tube.

2

 

2

2

2

2

2

2

0

0

0

0

0

0

0

0

0

0

0

3.5 Feet

0

0

0

0

0

0

2

2 2

2

2

2

2

0

0

0

0

0

5 Feet

0

0

0

0

0

0

0

0

0

0

0

0

2

2

 

 

 

 

 

 

2

 

 

 

 

 

 

2

 

 

 

 

 

 

2

 

 

 

 

 

 

2

 

 

6 Feet

15, 30, & 60 cfm Compact Dryers

44

Page 43 Page 45
Image 44
Page 43 Page 45
Contents SDA Series 15-60cfm Compact Dehumidifying Dryers Shipping Information Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteTable of Contents CHAPTER 3 INSTALLATIONCHAPTER 1 SAFETY CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 5 MAINTENANCE CHAPTER 6 TROUBLESHOOTINGCHAPTER 7 APPENDIX 15, 30, & 60 cfm Compact DryersSafety Symbols Used in this Manual Chapter 1 Safety1-1How to Use This Manual 1-2Safety Tag Information 1-3Warnings and PrecautionsRead Operation and Installation Manual Dryer Safety TagsOperator Responsibility 1-4ResponsibilityGeneral Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description 2-1Models Covered in This Manual2-2General Description What is desiccant?2-3Standard Features Figure 1 Typical Dryer Air Flow SchematicMechanical Features Electrical FeaturesController Features 2-5Safety Devices and Interlocks2-4Options Fail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs 3-2Rigging and Placing the Dryer Chapter 3 Installation3-1Uncrating the Equipment DEW POINT POWER ON15, 30, & 60 cfm Compact Dryers 3-3Electrical Connections 3-4Setup Procedures Three-PhaseModelsChecking for Proper Blower Rotation Floor Mount Models3-5Initial Start-up Installing Water LinesDrying Hopper Air Trap Considerations Optional AftercoolerAuto-Tuningthe Dryer Shutting Down the DryerChapter 4 Operation 4-1Controller Description and OperationSwitches Indicator LightsProcess Air Temperature Controller PV SVIndicator Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used in IndicatorSetting the Process Air Temperature IndicatorAdjustment Level IndicatorIndicator NameDescription Entering Operating Parameters to Select ModesOptional Setting the High Dew Point AlarmProcess Air Dew Point Display 4-2Dryer Operation Procedures Controller OperationAlarm Display Messages HIGH TEMP VALVE MTR HEAT COOL 50 SYSTEM NORMALValve Motor Time-Out Blower Overload No Alarms PROC BLWRChapter 5 Maintenance 5-1Preventative Maintenance ScheduleEvery Day Every week5-2Preventative Maintenance Figure 9 Air Filter Location and DisassemblyServicing Process Air Filters Vacuuming5-3Corrective Maintenance Cleaning with Compressed AirSymptoms of Worn Desiccant Servicing the Dew Point Monitor+ FIRST AID + Replacing Worn DesiccantFigure 10 Desiccant Bed Location and Disassembly Figure 11 Required Desiccant Amounts 13X TypeWARNING! Hazardous electrical current present ProceduresReplacing the Process/Regeneration Heater Replacing/Cleaning the Cooling Coil Figure 13 Cooling Coil Location and DisassemblyReplacement Procedures If used as an after-Cooler 3 to 4 GPM @ 85F15, 30, & 60 cfm Compact Dryers 8.Inset the four 10-32bolts back in place9.Turn the water to the cooling coil back on HIGH TEMP Chapter 6 Troubleshooting6-1Introduction PROC BLWR Alarm MessageHIGH TEMP CauseVALVE MTR Using a ThermocoupleAlarm Message Cause7-1Warranty Chapter 7 AppendixWarranty Specifications Warranty RestrictionsAnnex B Information 7-2Technical SpecificationsCustomer Responsibilities 7-3Drawings and Diagrams Aftercooler Design SpecificationsRegeneration MoistureMake Up Air Exhaust High Pressure Peripheral BlowerFigure 16 Low Heat Model 120F to 250F Air Flow After-Cooler Regeneration MoistureMake Up AirExhaust High Pressure Peripheral Blower7-4Spare Parts List DRYER SPARE PARTS LIST 15, 30, 60 cfm Models15, 30, & 60 cfm Compact Dryers Mechanical Components15, 30, & 60 cfm Compact Dryers HI-COREDESICCANT DRYER 15/30/60 CFM UNITSDescription 15, 30, & 60 cfm Compact Dryers30 CFM Description 15, 30, & 60 cfm Compact Dryers60 CFM 15, 30, & 60 cfm Compact Dryers A0571672120V CONTROL COMMON PARTS Description7-5Returned Material Policy Credit Returns7-6Dryer Identification Serial Number Tag 7-7Technical AssistanceWarranty Returns Service DepartmentContract Department 15, 30, & 60 cfm Compact Dryers
Top Page Image Contents