Sterling SDA Series 25-100 8.8.8.8, Indicator, Name, Description, Temperature Controller Keys

Page 22
Image 22
Contents SDA Series 15-60cfm Compact Dehumidifying Dryers In the Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteCHAPTER 1 SAFETY Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING 15, 30, & 60 cfm Compact Dryers1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Read Operation and Installation Manual 1-2Safety Tag Information1-3Warnings and Precautions Dryer Safety TagsGeneral Responsibility 1-4ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety Defect2-2General Description Chapter 2 Functional Description2-1Models Covered in This Manual What is desiccant?Mechanical Features 2-3Standard FeaturesFigure 1 Typical Dryer Air Flow Schematic Electrical Features2-4Options 2-5Safety Devices and InterlocksController Features Safety Device Lock-Outs Safety Circuit StandardsFail Safe Operation 3-1Uncrating the Equipment Chapter 3 Installation3-2Rigging and Placing the Dryer 15, 30, & 60 cfm Compact Dryers POWER ONDEW POINT 3-3Electrical Connections Checking for Proper Blower Rotation 3-4Setup ProceduresThree-PhaseModels Floor Mount ModelsDrying Hopper Air Trap Considerations 3-5Initial Start-upInstalling Water Lines Optional AftercoolerAuto-Tuningthe Dryer Shutting Down the DryerSwitches Chapter 4 Operation4-1Controller Description and Operation Indicator LightsProcess Air Temperature Controller PV SVLit when Control Output 2 is on. Not used in IndicatorLit when Control Output 1 is on. The Out1 IndicatorAdjustment Level Setting the Process Air TemperatureIndicator IndicatorDescription IndicatorName Entering Operating Parameters to Select ModesProcess Air Dew Point Display Setting the High Dew Point AlarmOptional 4-2Dryer Operation Procedures Controller OperationAlarm Display Messages Valve Motor Time-Out Blower Overload No Alarms HIGH TEMP VALVE MTRHEAT COOL 50 SYSTEM NORMAL PROC BLWREvery Day Chapter 5 Maintenance5-1Preventative Maintenance Schedule Every weekServicing Process Air Filters 5-2Preventative MaintenanceFigure 9 Air Filter Location and Disassembly VacuumingSymptoms of Worn Desiccant 5-3Corrective MaintenanceCleaning with Compressed Air Servicing the Dew Point Monitor+ FIRST AID + Replacing Worn DesiccantFigure 10 Desiccant Bed Location and Disassembly Figure 11 Required Desiccant Amounts 13X TypeReplacing the Process/Regeneration Heater ProceduresWARNING! Hazardous electrical current present Replacement Procedures Replacing/Cleaning the Cooling CoilFigure 13 Cooling Coil Location and Disassembly If used as an after-Cooler 3 to 4 GPM @ 85F9.Turn the water to the cooling coil back on 8.Inset the four 10-32bolts back in place15, 30, & 60 cfm Compact Dryers 6-1Introduction Chapter 6 TroubleshootingHIGH TEMP HIGH TEMP PROC BLWRAlarm Message CauseAlarm Message VALVE MTRUsing a Thermocouple CauseWarranty Specifications 7-1WarrantyChapter 7 Appendix Warranty RestrictionsCustomer Responsibilities 7-2Technical SpecificationsAnnex B Information Regeneration MoistureMake Up Air Exhaust 7-3Drawings and DiagramsAftercooler Design Specifications High Pressure Peripheral BlowerExhaust Figure 16 Low Heat Model 120F to 250F Air FlowAfter-Cooler Regeneration MoistureMake Up Air High Pressure Peripheral Blower15, 30, & 60 cfm Compact Dryers 7-4Spare Parts ListDRYER SPARE PARTS LIST 15, 30, 60 cfm Models Mechanical Components15, 30, & 60 cfm Compact Dryers HI-COREDESICCANT DRYER 15/30/60 CFM UNITS30 CFM 15, 30, & 60 cfm Compact DryersDescription 60 CFM 15, 30, & 60 cfm Compact DryersDescription 120V CONTROL COMMON PARTS 15, 30, & 60 cfm Compact DryersA0571672 Description7-5Returned Material Policy Credit ReturnsWarranty Returns 7-6Dryer Identification Serial Number Tag7-7Technical Assistance Service DepartmentContract Department 15, 30, & 60 cfm Compact Dryers