Sterling SDA Series 25-100 Proc Blwr, High Temp, Alarm Message, Cause, Corrective Action

Page 38

Alarm Message

Cause

Corrective Action

Dryer Status

 

 

 

 

HIGH TEMP

The process

The process heater

- Dryer Shuts down:

 

temperature has

contactor has failed in the

- Process blower OFF.

 

exceeded the alarm

closed position. Check

- Process heaters OFF.

 

set point.

heater contactor, replace if

- Regen heaters OFF.

 

The high temperature

necessary.

- Alarm light is ON

 

snap switch of the

 

- Alarm horn is ON.

 

Check the Process Heater

 

process heater box

box high temperature snap

 

 

has tripped.

switch, replace if necessary

 

 

 

The Regeneration heater

 

 

 

contactor has failed in the

 

 

The high temperature

 

 

snap switch on of the

closed position. Check

 

 

regeneration heater

heater contactor, replace if

 

 

boxes has tripped

necessary.

 

 

Check the high temperature

 

 

 

 

 

 

snap switches on the

 

 

 

regeneration heater

 

 

 

mounting plates, replace if

 

 

 

necessary.

 

PROC BLWR

The process blower

Make sure the process air

 

 

pressure switch did not

filter is clean. Clean or

 

 

detect enough

replace if necessary.

 

 

pressure.

 

 

 

Check the rotation of the

 

 

Process blower

blower.

 

 

overload has tripped.

 

 

 

Check the pressure switch

 

 

Process blower motor

 

 

hose connection. Replace

 

 

has failed.

 

 

hoses or the pressure

 

 

 

 

 

 

switch.

 

 

 

Check the over load rating

 

 

 

against the wiring diagram.

 

 

 

Adjust accordingly.

 

 

 

Check the wiring of the

 

 

 

blower. Make sure it is wired

 

 

 

for the proper voltage.

 

 

 

Check the process blower

 

 

 

fuses for any fault. Replace

 

 

 

if necessary.

 

 

 

Check the blower motor

 

 

 

starter. Replace if

 

 

 

necessary.

 

 

 

Check the blower motor.

 

 

 

Replace if necessary.

 

 

 

Check the incoming voltage

 

 

 

against the name plate of

 

 

 

the dryer.

 

 

 

 

 

15, 30, & 60 cfm Compact Dryers

38

Image 38
Contents SDA Series 15-60cfm Compact Dehumidifying Dryers In the Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteCHAPTER 1 SAFETY Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING 15, 30, & 60 cfm Compact DryersSafety Symbols Used in this Manual Chapter 1 Safety1-1How to Use This Manual Read Operation and Installation Manual 1-2Safety Tag Information1-3Warnings and Precautions Dryer Safety TagsOperator Responsibility 1-4ResponsibilityGeneral Responsibility REMEMBER Maintenance Responsibility Reporting a Safety Defect2-2General Description Chapter 2 Functional Description2-1Models Covered in This Manual What is desiccant?Mechanical Features 2-3Standard FeaturesFigure 1 Typical Dryer Air Flow Schematic Electrical FeaturesController Features 2-5Safety Devices and Interlocks2-4Options Fail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs 3-2Rigging and Placing the Dryer Chapter 3 Installation3-1Uncrating the Equipment DEW POINT POWER ON15, 30, & 60 cfm Compact Dryers 3-3Electrical Connections Checking for Proper Blower Rotation 3-4Setup ProceduresThree-PhaseModels Floor Mount ModelsDrying Hopper Air Trap Considerations 3-5Initial Start-upInstalling Water Lines Optional AftercoolerAuto-Tuningthe Dryer Shutting Down the DryerSwitches Chapter 4 Operation4-1Controller Description and Operation Indicator LightsProcess Air Temperature Controller PV SVLit when Control Output 2 is on. Not used in IndicatorLit when Control Output 1 is on. The Out1 IndicatorAdjustment Level Setting the Process Air TemperatureIndicator IndicatorDescription IndicatorName Entering Operating Parameters to Select ModesOptional Setting the High Dew Point AlarmProcess Air Dew Point Display 4-2Dryer Operation Procedures Controller OperationAlarm Display Messages Valve Motor Time-Out Blower Overload No Alarms HIGH TEMP VALVE MTRHEAT COOL 50 SYSTEM NORMAL PROC BLWREvery Day Chapter 5 Maintenance5-1Preventative Maintenance Schedule Every weekServicing Process Air Filters 5-2Preventative MaintenanceFigure 9 Air Filter Location and Disassembly VacuumingSymptoms of Worn Desiccant 5-3Corrective MaintenanceCleaning with Compressed Air Servicing the Dew Point Monitor+ FIRST AID + Replacing Worn DesiccantFigure 10 Desiccant Bed Location and Disassembly Figure 11 Required Desiccant Amounts 13X TypeWARNING! Hazardous electrical current present ProceduresReplacing the Process/Regeneration Heater Replacement Procedures Replacing/Cleaning the Cooling CoilFigure 13 Cooling Coil Location and Disassembly If used as an after-Cooler 3 to 4 GPM @ 85F15, 30, & 60 cfm Compact Dryers 8.Inset the four 10-32bolts back in place9.Turn the water to the cooling coil back on HIGH TEMP Chapter 6 Troubleshooting6-1Introduction HIGH TEMP PROC BLWRAlarm Message CauseAlarm Message VALVE MTRUsing a Thermocouple CauseWarranty Specifications 7-1WarrantyChapter 7 Appendix Warranty RestrictionsAnnex B Information 7-2Technical SpecificationsCustomer Responsibilities Regeneration MoistureMake Up Air Exhaust 7-3Drawings and DiagramsAftercooler Design Specifications High Pressure Peripheral BlowerExhaust Figure 16 Low Heat Model 120F to 250F Air FlowAfter-Cooler Regeneration MoistureMake Up Air High Pressure Peripheral Blower15, 30, & 60 cfm Compact Dryers 7-4Spare Parts ListDRYER SPARE PARTS LIST 15, 30, 60 cfm Models Mechanical Components15, 30, & 60 cfm Compact Dryers HI-COREDESICCANT DRYER 15/30/60 CFM UNITSDescription 15, 30, & 60 cfm Compact Dryers30 CFM Description 15, 30, & 60 cfm Compact Dryers60 CFM 120V CONTROL COMMON PARTS 15, 30, & 60 cfm Compact DryersA0571672 Description7-5Returned Material Policy Credit ReturnsWarranty Returns 7-6Dryer Identification Serial Number Tag7-7Technical Assistance Service DepartmentContract Department 15, 30, & 60 cfm Compact Dryers