Page 49
A0571673 | | 220V CONTROL COMMON PARTS |
ITEM | | QTY | PART # | DESCRIPTION | |
1 | | 1 | A0571676 | SUBPANEL, 16.75X9.75 |
2 | 1 | A0570597 | CONTROL PANEL, 5.7X12 |
3 | | | | | |
4 | 1 | A0541669 | SWITCH, ROCKER, ILLUM, 220VAC, GRN |
5 | 1 | A0563801 | LITE, 3MM, 220 VAC, RED |
6 | 1 | A0541660 | LITE, 3MM, 120VAC, GRN |
7 | 2 | A0571685 | CONTACTOR, MERCURY 2P 30A |
8 | 1 | A0541290 | RELAY, DPDT, 220 VAC, 10A |
9 | 1 | A0505589 | SOCKET, RELAY, DPDT |
10 | 11 | A0552362 | TERM, 12-22AG GRY |
11 | 1 | A0552364 | TERM, END BARRIER |
12 | 2 | A0552365 | TERM, ANCHOR |
13 | 1 | A0567917 | CONTROLLER, E5CN |
14 | 1 | A0003293 | LUG, GROUND 14-4AWG COPPER |
15 | 2 | A0552367 | TB JUMPER, 3P |
16 | 1 | A0566096 | RELAY, PROGRAMMABLE, ALPHA AL -10MR-A |
17 | 1 | A0571684 | ELECTRICAL 120VAC CONTROL SCHEMATIC |
18 | 1 | A0552373 | TERM, 12-22 AWG, GND |
| | | | | |
A0571675 | | 3 ∅ COMMON PARTS | | |
ITEM | | QTY | PART # | DESCRIPTION |
25 | | 1 | A0566841 | GRAPHIC, ASD CONTROL, 3∅ |
26 | 1 | A057172 | COMMON PARTS, 120VAC CONTROL |
27 | 1 | A0534259 | FUSE BLOCK, 3P 30A CC |
29 | 1 | A0555166 | DISCONNECT, 25A UL508 PANEL MT. |
30 | 1 | A0555165 | HANDLE, DISCONNECT |
| | | | | |
| | | | DEWPOINT OPTION |
ITEM | QTY | PART # | DESCRIPTION |
35 | 1 | | A0558065 | CONTROLLER, OMRON E5CK-AA1-302 |
36 | 1 | | A0566068 | BRACKET, DEW PT CIRCUIT BOARD |
37 | 1 | | A0548555 | CIRCUIT BOARD, DEW POINT |
38 | 4 | | A0530780 | STANDOFF, 6-32 X .5” |
| | | | | |
| | | NO DEWPOINT OPTION |
ITEM | QTY | PART # | DESCRIPTION | |
39 | 1 | | A0555767 | PLATE, BLANK OFF | |
| | | | |
| | | HIGH HEAT OPTION 120V CONTROL |
ITEM | QTY | PART # | DESCRIPTION |
34 | 1 | | A0555749 | CONTACTOR, MERCURY 2P 30A, 120 VAC COIL |
| | | | | |
| | | HIGH HEAT OPTION 220 V CONTROL |
ITEM | QTY | PART # | DESCRIPTION | |
34 | 1 | | A0571685 | CONTACTOR, MERCURY 2P 30A, 220VAC COIL | |
7-5 Returned Material Policy
Credit Returns
Prior to the return of any material authorization must be given by the manufacturer. A RMA number will be assigned for the equipment to be returned.
Reason for requesting the return must be given.
ALL returned material purchased from the manufacturer returned is subject to 15% ($75.00 minimum) restocking charge.
ALL returns are to be shipped prepaid.
The invoice number and date or purchase order number and date must be supplied.
No credit will be issued for material that is not within the manufacturer’s warranty period and/or in new and unused condition, suitable for resale.
15, 30, & 60 cfm Compact Dryers | 49 |
Contents
SDA Series 15-60cfm Compact Dehumidifying Dryers
Unpacking and Inspection
Shipping Information
In the Event of Shipping Damage
If the Shipment is Not Complete
CHAPTER 3 INSTALLATION
Table of Contents
CHAPTER 1 SAFETY
CHAPTER 2: FUNCTIONAL DESCRIPTION
CHAPTER 6 TROUBLESHOOTING
CHAPTER 5 MAINTENANCE
CHAPTER 7 APPENDIX
15, 30, & 60 cfm Compact Dryers
1-1How to Use This Manual
Chapter 1 Safety
Safety Symbols Used in this Manual
1-3Warnings and Precautions
1-2Safety Tag Information
Read Operation and Installation Manual
Dryer Safety Tags
General Responsibility
1-4Responsibility
Operator Responsibility
REMEMBER
Reporting a Safety Defect
Maintenance Responsibility
2-1Models Covered in This Manual
Chapter 2 Functional Description
2-2General Description
What is desiccant?
Figure 1 Typical Dryer Air Flow Schematic
2-3Standard Features
Mechanical Features
Electrical Features
2-4Options
2-5Safety Devices and Interlocks
Controller Features
Safety Device Lock-Outs
Safety Circuit Standards
Fail Safe Operation
3-1Uncrating the Equipment
Chapter 3 Installation
3-2Rigging and Placing the Dryer
15, 30, & 60 cfm Compact Dryers
POWER ON
DEW POINT
3-3Electrical Connections
Three-PhaseModels
3-4Setup Procedures
Checking for Proper Blower Rotation
Floor Mount Models
Installing Water Lines
3-5Initial Start-up
Drying Hopper Air Trap Considerations
Optional Aftercooler
Shutting Down the Dryer
Auto-Tuningthe Dryer
4-1Controller Description and Operation
Chapter 4 Operation
Switches
Indicator Lights
PV SV
Process Air Temperature Controller
Lit when Control Output 1 is on. The Out1
Indicator
Lit when Control Output 2 is on. Not used in
Indicator
Indicator
Setting the Process Air Temperature
Adjustment Level
Indicator
Name
Indicator
Description
Entering Operating Parameters to Select Modes
Process Air Dew Point Display
Setting the High Dew Point Alarm
Optional
Controller Operation
4-2Dryer Operation Procedures
Alarm Display Messages
HEAT COOL 50 SYSTEM NORMAL
HIGH TEMP VALVE MTR
Valve Motor Time-Out Blower Overload No Alarms
PROC BLWR
5-1Preventative Maintenance Schedule
Chapter 5 Maintenance
Every Day
Every week
Figure 9 Air Filter Location and Disassembly
5-2Preventative Maintenance
Servicing Process Air Filters
Vacuuming
Cleaning with Compressed Air
5-3Corrective Maintenance
Symptoms of Worn Desiccant
Servicing the Dew Point Monitor
Replacing Worn Desiccant
+ FIRST AID +
Figure 11 Required Desiccant Amounts 13X Type
Figure 10 Desiccant Bed Location and Disassembly
Replacing the Process/Regeneration Heater
Procedures
WARNING! Hazardous electrical current present
Figure 13 Cooling Coil Location and Disassembly
Replacing/Cleaning the Cooling Coil
Replacement Procedures
If used as an after-Cooler 3 to 4 GPM @ 85F
9.Turn the water to the cooling coil back on
8.Inset the four 10-32bolts back in place
15, 30, & 60 cfm Compact Dryers
6-1Introduction
Chapter 6 Troubleshooting
HIGH TEMP
Alarm Message
PROC BLWR
HIGH TEMP
Cause
Using a Thermocouple
VALVE MTR
Alarm Message
Cause
Chapter 7 Appendix
7-1Warranty
Warranty Specifications
Warranty Restrictions
Customer Responsibilities
7-2Technical Specifications
Annex B Information
Aftercooler Design Specifications
7-3Drawings and Diagrams
Regeneration MoistureMake Up Air Exhaust
High Pressure Peripheral Blower
After-Cooler Regeneration MoistureMake Up Air
Figure 16 Low Heat Model 120F to 250F Air Flow
Exhaust
High Pressure Peripheral Blower
DRYER SPARE PARTS LIST 15, 30, 60 cfm Models
7-4Spare Parts List
15, 30, & 60 cfm Compact Dryers
Mechanical Components
HI-COREDESICCANT DRYER 15/30/60 CFM UNITS
15, 30, & 60 cfm Compact Dryers
30 CFM
15, 30, & 60 cfm Compact Dryers
Description
60 CFM
15, 30, & 60 cfm Compact Dryers
Description
A0571672
15, 30, & 60 cfm Compact Dryers
120V CONTROL COMMON PARTS
Description
Credit Returns
7-5Returned Material Policy
7-7Technical Assistance
7-6Dryer Identification Serial Number Tag
Warranty Returns
Service Department
15, 30, & 60 cfm Compact Dryers
Contract Department