Sterling SDA Series 25-100 specifications 15, 30, & 60 cfm Compact Dryers, 30 CFM, Description

Page 46

33		3			A0568935		FUSE, HEATERS, KTK-R-9
							230VAC 3∅ HIGH HEAT
33		3			A0534048		FUSE, HEATERS, KTK-R-15
							400VAC 3∅ LOW HEAT
33		3			A0534041		FUSE, HEATERS, KTK-R-5
							400VAC 3∅ HIGH HEAT
33		3			A0568935		FUSE, HEATERS, KTK-R-9
							460VAC 3∅ LOW HEAT
33		3			A0534041		FUSE, HEATERS, KTK-R-5
							460VAC 3∅ HIGH HEAT
33		3			A0534044		FUSE, HEATERS, KTK-R-8
							575VAC 3∅ LOW HEAT
33		3			A0534039		FUSE, HEATERS, KTK-R-3.5
							575VAC 3∅ HIGH HEAT
33		3			A0534042		FUSE, HEATERS, KTK-R-6

							30 CFM
	Item			Qty.		Part #			Description


21			1			A0571670			SCHEMATIC, 30 CFM POWER
									120VAC 1∅
25			1			A0566840			GRAPHIC, ASD CONTROL, 1∅
26		1				A0571672			COMMON PARTS, 120VAC CONTROL
27		1				A0534258			FUSE BLOCK, 2P 30A CC
28		1				A0538069		FUSE, PROC BLOWER, LP-CC-5
									220VAC 1∅
25			1			A0566840			GRAPHIC, ASD CONTROL, 1∅
26		1				A0571673			COMMON PARTS, 220VAC CONTROL
27		1				A0534258			FUSE BLOCK, 2P 30A CC
28		1				A0568922		FUSE, PROC BLOWER, LP-CC-6.25
									208VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28		1				A0538060		FUSE, XFMR SECONDARY, LP-CC-5
31		1				A0558199		TRANSFORMER, 208-230/460X120 PSF
32		2				A0536893		FUSE, XFMR, PRIMARY, FNQ-R-1.4
40		1				A0558000		CONTACTOR, IEC, 9A, 120VAC COIL
41		1				A0558079		RELAY, OVERLOAD, IEC, 1-2.9A
									220VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28		1				A0568921		FUSE, XFMR SECONDARY, LP-CC-4.5
31		1				A0558199		TRANSFORMER, 208-230/460X120 PSF
32		2				A0536892		FUSE, XFMR, PRIMARY, FNQ-R-1.25
40		1				A0558000		CONTACTOR, IEC, 9A, 120VAC COIL
41		1				A0558079		RELAY, OVERLOAD, IEC, 1-2.9A
									230VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28		1				A0568921		FUSE, XFMR SECONDARY, LP-CC-4.5
31		1				A0558199		TRANSFORMER, 208-230/460X120 PSF
32		2				A0536892		FUSE, XFMR, PRIMARY, FNQ-R-1.25
40		1				A0558000		CONTACTOR, IEC, 9A, 120VAC COIL
41		1				A0558079		RELAY, OVERLOAD, IEC, 1-2.9A
									400VAC 3∅
24			1			A057165			COMMON PARTS, 3∅ POWER
28		1				A0538062		FUSE, XFMR SECONDARY, LP-CC-2.5
31		1				A0558185			TRANSFORMER, 400X120 PSF
32		2				A0536889		FUSE, XFMR, PRIMARY, FNQ-R-0.5
40		1				A0558000		CONTACTOR, IEC, 9A, 120VAC COIL
41		1				A0558078		RELAY, OVERLOAD, IEC, .32-1A
									460VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28		1				A0568915		FUSE, XFMR SECONDARY, LP-CC-2.5
31		1				A0558199			TRANSFORMER, 400X120 PSF
32		2				A053889		FUSE, XFMR, PRIMARY, FNQ-R-0.5
40		1				A0558000		CONTACTOR, IEC, 9A, 120VAC COIL
41		1				A0558078		RELAY, OVERLOAD, IEC, .32-1A
									575VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28		1				A0568915		FUSE, XFMR SECONDARY, LP-CC-1.8
31		1				A0558192			TRANSFORMER, 575X120 PSF
32		2				A0534800		FUSE, XFMR, PRIMARY, FNQ-R-0.5
	15, 30, & 60 cfm Compact Dryers						46

Image 46

Contents SDA Series 15-60cfm Compact Dehumidifying Dryers In the Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteCHAPTER 1 SAFETY Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING 15, 30, & 60 cfm Compact Dryers1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Read Operation and Installation Manual 1-2Safety Tag Information1-3Warnings and Precautions Dryer Safety TagsGeneral Responsibility 1-4ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety Defect2-2General Description Chapter 2 Functional Description2-1Models Covered in This Manual What is desiccant?Mechanical Features 2-3Standard FeaturesFigure 1 Typical Dryer Air Flow Schematic Electrical Features2-4Options 2-5Safety Devices and InterlocksController Features Safety Device Lock-Outs Safety Circuit StandardsFail Safe Operation 3-1Uncrating the Equipment Chapter 3 Installation3-2Rigging and Placing the Dryer 15, 30, & 60 cfm Compact Dryers POWER ONDEW POINT 3-3Electrical Connections Checking for Proper Blower Rotation 3-4Setup ProceduresThree-PhaseModels Floor Mount ModelsDrying Hopper Air Trap Considerations 3-5Initial Start-upInstalling Water Lines Optional AftercoolerAuto-Tuningthe Dryer Shutting Down the DryerSwitches Chapter 4 Operation4-1Controller Description and Operation Indicator LightsProcess Air Temperature Controller PV SVLit when Control Output 2 is on. Not used in IndicatorLit when Control Output 1 is on. The Out1 IndicatorAdjustment Level Setting the Process Air TemperatureIndicator IndicatorDescription IndicatorName Entering Operating Parameters to Select ModesProcess Air Dew Point Display Setting the High Dew Point AlarmOptional 4-2Dryer Operation Procedures Controller OperationAlarm Display Messages Valve Motor Time-Out Blower Overload No Alarms HIGH TEMP VALVE MTRHEAT COOL 50 SYSTEM NORMAL PROC BLWREvery Day Chapter 5 Maintenance5-1Preventative Maintenance Schedule Every weekServicing Process Air Filters 5-2Preventative MaintenanceFigure 9 Air Filter Location and Disassembly VacuumingSymptoms of Worn Desiccant 5-3Corrective MaintenanceCleaning with Compressed Air Servicing the Dew Point Monitor+ FIRST AID + Replacing Worn DesiccantFigure 10 Desiccant Bed Location and Disassembly Figure 11 Required Desiccant Amounts 13X TypeReplacing the Process/Regeneration Heater ProceduresWARNING! Hazardous electrical current present Replacement Procedures Replacing/Cleaning the Cooling CoilFigure 13 Cooling Coil Location and Disassembly If used as an after-Cooler 3 to 4 GPM @ 85F9.Turn the water to the cooling coil back on 8.Inset the four 10-32bolts back in place15, 30, & 60 cfm Compact Dryers 6-1Introduction Chapter 6 TroubleshootingHIGH TEMP HIGH TEMP PROC BLWRAlarm Message CauseAlarm Message VALVE MTRUsing a Thermocouple CauseWarranty Specifications 7-1WarrantyChapter 7 Appendix Warranty RestrictionsCustomer Responsibilities 7-2Technical SpecificationsAnnex B Information Regeneration MoistureMake Up Air Exhaust 7-3Drawings and DiagramsAftercooler Design Specifications High Pressure Peripheral BlowerExhaust Figure 16 Low Heat Model 120F to 250F Air FlowAfter-Cooler Regeneration MoistureMake Up Air High Pressure Peripheral Blower15, 30, & 60 cfm Compact Dryers 7-4Spare Parts ListDRYER SPARE PARTS LIST 15, 30, 60 cfm Models Mechanical Components15, 30, & 60 cfm Compact Dryers HI-COREDESICCANT DRYER 15/30/60 CFM UNITS30 CFM 15, 30, & 60 cfm Compact DryersDescription 60 CFM 15, 30, & 60 cfm Compact DryersDescription 120V CONTROL COMMON PARTS 15, 30, & 60 cfm Compact DryersA0571672 Description7-5Returned Material Policy Credit ReturnsWarranty Returns 7-6Dryer Identification Serial Number Tag7-7Technical Assistance Service DepartmentContract Department 15, 30, & 60 cfm Compact Dryers