Sterling SDA Series 25-100 specifications Alarm Display Messages

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Alarm Display Messages

4.If either the left or right bed safety temperature switch opens, a regen heater fault is generated. “HIGH TEMP” is displayed on the relay screen. The alarm light is activated.

5.If the process temperature controller faults or the process heater safety switch opens, a heater fault is generated. “HIGH TEMP” is displayed on the relay screen. The alarm light is activated. The process heater, regen heater, and process/regen blower are turned off. (Requires turning the dryer OFF).

6.If the process blower overloads trips, a process blower fault is generated. “PROC BLWR” is displayed on the relay screen. The alarm light is activated. The process heater, regen heater, and process/regen blower are turned off (3 phase only).

7.The valve position limit switch enables the right bed heater and provides an input signal to the programmable relay when actuated by the cam lobe. When the cam verifies position is high, the right bed is activated. When the cam verifies position is low, the left bed is activated. Each heater is ON-OFF controlled.

8.Upon completion of the HEAT portion of the regeneration sequence, the regen heaters are disabled by the programmable relay and the COOL time begins.

9.Once the Cool time has expired, the valve motor is turned on until the cam switch makes a transition. Upon making a transition, the timing sequence is restarted for the new bed.

10.When no fault conditions exist, the display reads “SYSTEM NORMAL”.

11.The top 2 lines of the display show the HEAT and COOL times (in minutes) for the regeneration sequence. Changes to these times can be made by the operator as follows:

a.Press the up or down arrow until the cursor is positioned at the number to be changed.

b.Press the “+” key to increment the number, or the “-“ key to decrement the number.

c.Press the “OK” key to accept the value and write to the relay memory.

OR

d. Press the “ESC” key to cancel the changes.

Note: A change will NOT take effect until step 12-c is done.

12.The dryer is shut off by turning the control power switch to the OFF position.

13.Refer to Schematic drawing enclosed in the control enclosure.

Alarm Display Messages

Note: The relay screen which contains the Alarm Display Messages is located inside the controller enclosure.

WARNING! Do not attempt to check the Alarms on the Controller located within the unit enclosure unless you are a qualified electrician!

15, 30, & 60 cfm Compact Dryers

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Contents SDA Series 15-60cfm Compact Dehumidifying Dryers If the Shipment is Not Complete Shipping InformationUnpacking and Inspection In the Event of Shipping DamageCHAPTER 2: FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 1 SAFETY15, 30, & 60 cfm Compact Dryers CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING CHAPTER 7 APPENDIXChapter 1 Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Dryer Safety Tags 1-2Safety Tag Information1-3Warnings and Precautions Read Operation and Installation Manual1-4Responsibility General ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance ResponsibilityWhat is desiccant? Chapter 2 Functional Description2-1Models Covered in This Manual 2-2General DescriptionElectrical Features 2-3Standard FeaturesFigure 1 Typical Dryer Air Flow Schematic Mechanical Features2-5Safety Devices and Interlocks 2-4OptionsController Features Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Chapter 3 Installation 3-1Uncrating the Equipment3-2Rigging and Placing the Dryer POWER ON 15, 30, & 60 cfm Compact DryersDEW POINT 3-3Electrical Connections Floor Mount Models 3-4Setup ProceduresThree-PhaseModels Checking for Proper Blower RotationOptional Aftercooler 3-5Initial Start-upInstalling Water Lines Drying Hopper Air Trap ConsiderationsShutting Down the Dryer Auto-Tuningthe DryerIndicator Lights Chapter 4 Operation4-1Controller Description and Operation SwitchesPV SV Process Air Temperature ControllerIndicator IndicatorLit when Control Output 1 is on. The Out1 Lit when Control Output 2 is on. Not used inIndicator Setting the Process Air TemperatureIndicator Adjustment LevelEntering Operating Parameters to Select Modes IndicatorName DescriptionSetting the High Dew Point Alarm Process Air Dew Point DisplayOptional Controller Operation 4-2Dryer Operation ProceduresAlarm Display Messages PROC BLWR HIGH TEMP VALVE MTRHEAT COOL 50 SYSTEM NORMAL Valve Motor Time-Out Blower Overload No AlarmsEvery week Chapter 5 Maintenance5-1Preventative Maintenance Schedule Every DayVacuuming 5-2Preventative MaintenanceFigure 9 Air Filter Location and Disassembly Servicing Process Air FiltersServicing the Dew Point Monitor 5-3Corrective MaintenanceCleaning with Compressed Air Symptoms of Worn DesiccantReplacing Worn Desiccant + FIRST AID +Figure 11 Required Desiccant Amounts 13X Type Figure 10 Desiccant Bed Location and DisassemblyProcedures Replacing the Process/Regeneration HeaterWARNING! Hazardous electrical current present If used as an after-Cooler 3 to 4 GPM @ 85F Replacing/Cleaning the Cooling CoilFigure 13 Cooling Coil Location and Disassembly Replacement Procedures8.Inset the four 10-32bolts back in place 9.Turn the water to the cooling coil back on15, 30, & 60 cfm Compact Dryers Chapter 6 Troubleshooting 6-1IntroductionHIGH TEMP Cause PROC BLWRAlarm Message HIGH TEMPCause VALVE MTRUsing a Thermocouple Alarm MessageWarranty Restrictions 7-1WarrantyChapter 7 Appendix Warranty Specifications7-2Technical Specifications Customer ResponsibilitiesAnnex B Information High Pressure Peripheral Blower 7-3Drawings and DiagramsAftercooler Design Specifications Regeneration MoistureMake Up Air ExhaustHigh Pressure Peripheral Blower Figure 16 Low Heat Model 120F to 250F Air FlowAfter-Cooler Regeneration MoistureMake Up Air ExhaustMechanical Components 7-4Spare Parts ListDRYER SPARE PARTS LIST 15, 30, 60 cfm Models 15, 30, & 60 cfm Compact DryersHI-COREDESICCANT DRYER 15/30/60 CFM UNITS 15, 30, & 60 cfm Compact Dryers15, 30, & 60 cfm Compact Dryers 30 CFMDescription 15, 30, & 60 cfm Compact Dryers 60 CFMDescription Description 15, 30, & 60 cfm Compact DryersA0571672 120V CONTROL COMMON PARTSCredit Returns 7-5Returned Material PolicyService Department 7-6Dryer Identification Serial Number Tag7-7Technical Assistance Warranty Returns15, 30, & 60 cfm Compact Dryers Contract Department
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