Sterling SDA Series 25-100 15, 30, & 60 cfm Compact Dryers, A0571672, 120V CONTROL COMMON PARTS

Page 48

40

 

1

 

 

 

A0558000

CONTACTOR, IEC, 9A, 120VAC COIL

41

 

1

 

 

 

A0558079

RELAY, OVERLOAD, IEC, 1-2.9A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

575VAC 3∅

24

 

1

 

 

 

A0571675

COMMON PARTS, 3∅ POWER

28

 

1

 

 

 

A0534802

FUSE, XFMR SECONDARY, LP-CC-3.5

31

 

1

 

 

 

A0558192

TRANSFORMER, 575X120 PSF

32

 

2

 

 

 

A0534800

FUSE, XFMR, PRIMARY, FNQ-R-0.5

40

 

1

 

 

 

A0558000

CONTACTOR, IEC, 9A, 120VAC COIL

41

 

1

 

 

 

A0558079

RELAY, OVERLOAD, IEC, 1-2.9A

 

 

 

 

 

 

 

 

 

 

208VAC 3∅ LOW HEAT

33

 

3

 

 

 

A0534049

FUSE, HEATERS, KTK-R-20

 

 

 

 

 

 

 

 

 

 

220VAC 3∅ LOW HEAT

33

 

3

 

 

 

A0534049

FUSE, HEATERS, KTK-R-20

 

 

 

 

 

 

 

 

 

 

230VAC 3∅ LOW HEAT

33

 

3

 

 

 

A0534049

FUSE, HEATERS, KTK-R-20

 

 

 

 

 

 

 

 

 

 

400VAC 3∅ LOW HEAT

33

 

3

 

 

 

A0534046

FUSE, HEATERS, KTK-R-10

 

 

 

 

 

 

 

 

 

 

400VAC 3∅ HIGH HEAT

33

 

3

 

 

 

A0568936

FUSE, HEATERS, KTK-R-25

 

 

 

 

 

 

 

 

 

 

460VAC 3∅ LOW HEAT

33

 

3

 

 

 

A0568935

FUSE, HEATERS, KTK-R-9

 

 

 

 

 

 

 

 

 

 

460VAC 3∅ HIGH HEAT

33

 

3

 

 

 

A0534049

FUSE, HEATERS, KTK-R-20

 

 

 

 

 

 

 

 

 

 

575VAC 3∅ LOW HEAT

33

 

3

 

 

 

A0534043

FUSE, HEATERS, KTK-R-7

 

 

 

 

 

 

 

A0534048

575VAC 3∅ HIGH HEAT

33

 

3

 

 

FUSE, HEATERS, KTK-R-15

 

 

 

 

 

 

 

 

A0571672

 

 

120V CONTROL COMMON PARTS

 

 

Item

 

 

Qty

 

Part #

Description

1

 

 

1

 

 

A0571676

SUBPANEL, 16.75X9.75

2

 

1

 

 

A0570597

CONTROL PANEL, 5.7X12

3

 

 

 

 

 

 

 

 

 

4

 

1

 

 

A0540927

SWITCH, ROCKER, ILLUM, 120VAC, GRN

5

 

1

 

 

A0541659

LITE, 3MM, 120 VAC, RED

6

 

1

 

 

A0541658

LITE, 3MM, 120VAC, GRN

7

 

2

 

 

A0555748

CONTACTOR, MERCURY 2P 30A

8

 

1

 

 

A0503765

RELAY, DPDT, 120 VAC, 10A

9

 

1

 

 

A0505589

SOCKET, RELAY, DPDT

10

 

11

 

 

A0552362

TERM, 12-22AG GRY

11

 

1

 

 

A0552364

TERM, END BARRIER

12

 

2

 

 

A0552365

TERM, ANCHOR

13

 

1

 

 

A0567917

CONTROLLER, E5CN

14

 

1

 

 

A0003293

LUG, GROUND 14-4AWG COPPER

15

 

2

 

 

A0552367

TB JUMPER, 3P

16

 

1

 

 

A0566096

RELAY, PROGRAMMABLE, ALPHA AL -10MR-A

17

 

1

 

 

A0571671

ELECTRICAL 120VAC CONTROL SCHEMATIC

18

 

1

 

 

A0552373

TERM, 12-22 AWG, GND

15, 30, & 60 cfm Compact Dryers

48

Page 47 Page 49
Image 48
Page 47 Page 49
Contents SDA Series 15-60cfm Compact Dehumidifying Dryers Shipping Information Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteTable of Contents CHAPTER 3 INSTALLATIONCHAPTER 1 SAFETY CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 5 MAINTENANCE CHAPTER 6 TROUBLESHOOTINGCHAPTER 7 APPENDIX 15, 30, & 60 cfm Compact DryersChapter 1 Safety 1-1How to Use This ManualSafety Symbols Used in this Manual 1-2Safety Tag Information 1-3Warnings and PrecautionsRead Operation and Installation Manual Dryer Safety Tags1-4Responsibility General ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description 2-1Models Covered in This Manual2-2General Description What is desiccant?2-3Standard Features Figure 1 Typical Dryer Air Flow SchematicMechanical Features Electrical Features2-5Safety Devices and Interlocks 2-4OptionsController Features Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Chapter 3 Installation 3-1Uncrating the Equipment3-2Rigging and Placing the Dryer POWER ON 15, 30, & 60 cfm Compact DryersDEW POINT 3-3Electrical Connections 3-4Setup Procedures Three-PhaseModelsChecking for Proper Blower Rotation Floor Mount Models3-5Initial Start-up Installing Water LinesDrying Hopper Air Trap Considerations Optional AftercoolerAuto-Tuningthe Dryer Shutting Down the DryerChapter 4 Operation 4-1Controller Description and OperationSwitches Indicator LightsProcess Air Temperature Controller PV SVIndicator Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used in IndicatorSetting the Process Air Temperature IndicatorAdjustment Level IndicatorIndicator NameDescription Entering Operating Parameters to Select ModesSetting the High Dew Point Alarm Process Air Dew Point DisplayOptional 4-2Dryer Operation Procedures Controller OperationAlarm Display Messages HIGH TEMP VALVE MTR HEAT COOL 50 SYSTEM NORMALValve Motor Time-Out Blower Overload No Alarms PROC BLWRChapter 5 Maintenance 5-1Preventative Maintenance ScheduleEvery Day Every week5-2Preventative Maintenance Figure 9 Air Filter Location and DisassemblyServicing Process Air Filters Vacuuming5-3Corrective Maintenance Cleaning with Compressed AirSymptoms of Worn Desiccant Servicing the Dew Point Monitor+ FIRST AID + Replacing Worn DesiccantFigure 10 Desiccant Bed Location and Disassembly Figure 11 Required Desiccant Amounts 13X TypeProcedures Replacing the Process/Regeneration HeaterWARNING! Hazardous electrical current present Replacing/Cleaning the Cooling Coil Figure 13 Cooling Coil Location and DisassemblyReplacement Procedures If used as an after-Cooler 3 to 4 GPM @ 85F8.Inset the four 10-32bolts back in place 9.Turn the water to the cooling coil back on15, 30, & 60 cfm Compact Dryers Chapter 6 Troubleshooting 6-1IntroductionHIGH TEMP PROC BLWR Alarm MessageHIGH TEMP CauseVALVE MTR Using a ThermocoupleAlarm Message Cause7-1Warranty Chapter 7 AppendixWarranty Specifications Warranty Restrictions7-2Technical Specifications Customer ResponsibilitiesAnnex B Information 7-3Drawings and Diagrams Aftercooler Design SpecificationsRegeneration MoistureMake Up Air Exhaust High Pressure Peripheral BlowerFigure 16 Low Heat Model 120F to 250F Air Flow After-Cooler Regeneration MoistureMake Up AirExhaust High Pressure Peripheral Blower7-4Spare Parts List DRYER SPARE PARTS LIST 15, 30, 60 cfm Models15, 30, & 60 cfm Compact Dryers Mechanical Components15, 30, & 60 cfm Compact Dryers HI-COREDESICCANT DRYER 15/30/60 CFM UNITS15, 30, & 60 cfm Compact Dryers 30 CFMDescription 15, 30, & 60 cfm Compact Dryers 60 CFMDescription 15, 30, & 60 cfm Compact Dryers A0571672120V CONTROL COMMON PARTS Description7-5Returned Material Policy Credit Returns7-6Dryer Identification Serial Number Tag 7-7Technical AssistanceWarranty Returns Service DepartmentContract Department 15, 30, & 60 cfm Compact Dryers
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