Thermo Products CHX3-75N, CDX3-75N, CHX3-125N B. Furnace Location, B1. CDX3 HORIZONTAL APPLICATION

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B. FURNACE LOCATION

All installations and services must be performed by qualified service personnel.

These furnaces may be installed in an alcove or in a closet if the minimum clearances to combustible construction (listed previously) are met. The CDX3 series furnaces may be installed in an attic or crawl space. Refer to section III, B1 of this installation manual.

The minimum clearances are listed for fire protection. Clearance for servicing the front of the furnaces and to all points on the furnace requiring access must be 24”*.

*For horizontal furnace installation, refer to section III, B1 of this installation manual.

Equipment must be installed in accordance with regulations of the National Board of Fire Underwriters. Authorities having jurisdiction should be consulted before installations are made.

B. FURNACE LOCATION

B1. CDX3 HORIZONTAL APPLICATIONManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: These high efficiency condensing furnaces are not certified for and shall not be vented into a standard or any type of chimney.

The following shall be considered for locating the furnace:

1.For best performance locate the furnace so that it is centralized with respect to the duct system and as near as possible to a floor drain since condensate drainage must be provided.

2.Place the unit so that proper venting can be achieved, with a minimum number of elbows, in accord with the instructions in this manual.

3.The furnace must be located on a level, dry surface. The furnace must be installed so that the electrical components are protected from water. If the area becomes wet or damp at times, the furnace should be raised above the floor using a concrete base, bricks, patio blocks, etc.

NOTICE: Ensure furnace is level after installation to ensure proper drainage and operation.

4.This furnace must be connected to a drain in accordance with these instructions. If it is not practical to connect the unit to a drain, a condensate pump must be used and can be ordered as an accessory, part number 350225. If an acid neutralizer kit is required by local code or the customer, it is available under part number 320095.

B1. CDX3 HORIZONTAL APPLICATION

The CDX3-75, 100, and 125 furnaces may be installed in a horizontal position by placing the furnace on the left or right side (as viewed from the front in the upright position).

For left or right horizontal applications of the CDX3 series units, the rollout switch located on the burner box must be moved to the pre-punched mounting holes on the side of the burner box. Screws are provided in pre-punched holes at the required limit location. Remove these screws and use them to mount the limit to new location. Utilize previously removed limit mounting screws to fill voided holes at previous limit location (See Figure 1).

For a right side horizontal application of the CDX3 series units, the hose from the single tap pressure switch (top switch) is already connected correctly (See Figure 1).

For a left side horizontal application of the CDX3 series units, the hose from the single tap pressure switch (bottom switch) must be moved to the lower front tap on the face of the collector box. Use the black cap removed from this tap to plug the original pressure switch tap.

NOTE: The hose, when moved, must be shortened (cut) to ensure that no excess hose exists to cause a sag, loop, or "water trap".

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Contents OR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125N MODELSTWO STAGE CONDENSING GAS FURNACE I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace SECTION INDEXBEGINNING PAGE II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B1. CDX3 HORIZONTAL APPLICATION B. FURNACE LOCATIONPage PVC Pipe Designation Maximum Quantity of Elbows Outside Combustion Air Intake RH view E.Direct Venting Through a Sidewallc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Piping Arrangement for the Figure 9 Typical Internal VentFurnace Model Series CHX3 3. Connecting The Combustion Air Intake Piping Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3 I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLYFigure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A 2. CDX3 MODELS COUNTERFLOWS K. FILTERS 1. CHX3 MODELS HIGHBOYSPage L. WIRING Table 4A Switch Settings S7 DIP SwitchOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE OPERATING INSTRUCTIONS B. INITIAL START UPObserve the following precautions when measuring C. Measuring And Adjusting Heat Input RateA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page Checking The Burner Flame 21.Go to Checkout Procedure belowCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE V. INSTALLERS INSTRUCTIONS TO USER D. FURNACE CHECKOUT PROCEDUREFigure VI. TROUBLESHOOTING Power must be disconnected before servicing DIAGNOSTIC FEATURESTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams