Thermo Products CHX3-100N, CDX3-75N, CHX3-75N, CHX3-125N StageBlower Settings from factory C

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All installations and services must be performed by qualified service personnel.

Modifications to ECM blower speed settings are done using the S3 and S4 dip switch controls. Thermo Pride two-stage furnaces are factory shipped at the CFM settings listed below in Table 4C.

2-Stage Blower Settings (from factory)

Table 4C

 

Control Board

Heating

Heating

Constant Fan

Cooling

Unit

Dip Switch

CFM

CFM

CFM

CFM

 

Settings

(low fire)

(high fire)

 

 

 

 

SW3 1-4 Off

 

 

 

 

CDX3-75

SW4 1-3 Off

885

1012

500

1000

 

SW4 4 On

 

 

 

 

CHX3-75

SW3 1-4 Off

760

931

500

1000

SW4 1-4 Off

 

 

 

 

 

 

 

 

 

 

 

 

SW3 1-4 Off

 

 

 

 

CDX3-100

SW4 1-3 Off

1094

1340

600

1200

 

SW4 4 On

 

 

 

 

CHX3-100

SW3 1-4 Off

1015

1243

600

1200

SW4 1-4 Off

 

 

 

 

 

 

 

 

 

 

 

 

SW3 1-4 Off

 

 

 

 

CDX3-125

SW4 1-3 Off

1366

1673

700

1400

 

SW4 4 On

 

 

 

 

CHX3-125

SW3 1-4 Off

1270

1556

700

1400

SW4 1-4 Off

 

 

 

 

 

 

 

 

 

 

 

For adjustments to the Cooling CFM settings, as well as all additional CFM changes, please reference the dip switch tables listed in the ECM operation manual. (Included with every furnace.)

5.DE-HUMIDIFICATION

The ECM motor in conjunction with the W/R 50V51-843 has a feature to enhance de-humidification in the cooling mode. In the dehumidify mode the indoor blower motor (ECM) reduces CFM. By reducing airflow the indoor coil runs colder and thus extracts more moisture from the air.

The W/R 50V51-843 is shipped from the factory with dipswitch S5-2 set to on for system that do not have a dehumidification connection from the thermostat. For systems using a thermostat that provides dehumidification option move dip switch S5-2 to “OFF”. With the S5-2 switch in the “OFF” position the air conditioning fan speed will be reduced 30% from the normal CFM setting when the humidity in the home is higher than the set point of the dehumidistat.

6.FIELD WIRING AND REPLACING WIRING

Field wiring between the furnace and devices not attached to the furnace shall conform with the temperature limitation for Type T wire[63°F rise (35°C)] when installed in accordance with the manufacturer’s instructions. If any of the original factory supplied furnace wiring is replaced or a separate device other than the thermostat is wired internal to the unit 105°C thermoplastic or equivalent wire must be used.

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Contents OR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125N MODELSTWO STAGE CONDENSING GAS FURNACE I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace SECTION INDEXBEGINNING PAGE II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B. FURNACE LOCATION B1. CDX3 HORIZONTAL APPLICATIONPage PVC Pipe Designation Maximum Quantity of Elbows E.Direct Venting Through a Sidewall Outside Combustion Air Intake RH viewc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Piping Arrangement for the Figure 9 Typical Internal VentFurnace Model Series CHX3 3. Connecting The Combustion Air Intake Piping I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3Figure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A K. FILTERS 1. CHX3 MODELS HIGHBOYS 2. CDX3 MODELS COUNTERFLOWSPage L. WIRING Table 4A S7 DIP Switch Switch SettingsOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE B. INITIAL START UP OPERATING INSTRUCTIONSC. Measuring And Adjusting Heat Input Rate Observe the following precautions when measuringA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page 21.Go to Checkout Procedure below Checking The Burner FlameCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE D. FURNACE CHECKOUT PROCEDURE V. INSTALLERS INSTRUCTIONS TO USERFigure VI. TROUBLESHOOTING DIAGNOSTIC FEATURES Power must be disconnected before servicingTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams