Thermo Products CHX3-100N, CDX3-75N, CHX3-75N, CHX3-125N, CDX3-125N, CDX3-100N operation manual

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Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual.

All installations and services must be performed by qualified service personnel.

Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual.

AOPS7488 / AOPS7489

370191

 

 

 

 

CONENTRIC VENT KIT

SIDE WALL VENT KIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VERTICAL

HORIZONTAL

Figure 6: Optional Direct Vent Kits for the CHX3 / CDX3 Model Series of Furnaces

G. Connecting The Furnace To Roof Exhaust / Intake Terminations

If it is not desirable, or feasible, to vent the furnace through a sidewall, it may be vertically vented through the roof. Installation shall conform to the following guidelines, which are illustrated in Figure 6A, below.

1.The outlet of the exhaust vent and the inlet of the combustion air intake, i.e. the terminations, shall be a minimum of 12-inches above highest anticipated snow level.

2.The exhaust vent outlet must be installed a minimum of 12-inches above the air intake inlet.

3.Where exposed to prevailing winds, the combustion air intake shall be installed upwind of the vent outlet.

4.The exhaust vent and combustion air intake can be a minimum of 3-inches and a maximum of 24 inches apart.

NOTICE: When the vent termination is installed correctly, a draft should NOT be present in the system during the furnace off-cycle.

Figure 6A: Typical Rooftop Vent and Air Intake Termination Construction Details

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Contents OR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125N MODELSTWO STAGE CONDENSING GAS FURNACE I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace SECTION INDEXBEGINNING PAGE II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B. FURNACE LOCATION B1. CDX3 HORIZONTAL APPLICATIONPage PVC Pipe Designation Maximum Quantity of Elbows E.Direct Venting Through a Sidewall Outside Combustion Air Intake RH viewc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Piping Arrangement for the Figure 9 Typical Internal VentFurnace Model Series CHX3 3. Connecting The Combustion Air Intake Piping I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3Figure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A K. FILTERS 1. CHX3 MODELS HIGHBOYS 2. CDX3 MODELS COUNTERFLOWSPage L. WIRING Table 4A Options S7 DIP SwitchSwitch Settings Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE B. INITIAL START UP OPERATING INSTRUCTIONSA.Burner manifold pressure with a pressure gauge C. Measuring And Adjusting Heat Input RateObserve the following precautions when measuring B.Gas flowrate by clocking gas meterNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page 21.Go to Checkout Procedure below Checking The Burner FlameCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE D. FURNACE CHECKOUT PROCEDURE V. INSTALLERS INSTRUCTIONS TO USERFigure VI. TROUBLESHOOTING DIAGNOSTIC FEATURES Power must be disconnected before servicingTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams