Thermo Products CDX3-125N, CDX3-75N, CHX3-75N, CHX3-125N Optional Direct Vent Terminations

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5.Optional Direct Vent Terminations

All installations and services must be performed by qualified service personnel.

2.Measure and cut two (2), 2-inch diameter thermoplastic pipes 1-1/2 inches longer than the depth of the wall. Cutting the pipe longer leaves a ¾ inch connection allowance at both ends of the pipe. (For 3-inch diameter PVC pipe, leave a 3-inch allowance for end connections). Using PVC pipe cement, glue a PVC elbow or coupling fitting to one (1) end of each pipe.

Before inserting the pipe through the wall, mark the other end of the pipe so the elbow orientation can be determined. Also, if a protective shield (refer to Section E., passage 1. of this manual) will be used on the exterior surface of the wall, it should be installed at this time. From the inside, glue a coupling fitting to each pipe, using PVC pipe cement, while being careful to maintain the proper orientation of the termination elbow(s). Complete the assembly of the outlet and inlet as shown in Figure 5, making sure that the spacing between the inlet and outlet complies with that noted in Figure 3.

Figure 5: Typical Sidewall Vent and Air Intake Termination Construction Details

3.Finish the vent installation by caulking the annulus to seal around the two (2) holes where the thermoplastic pipes pass through the wall.

4.To prevent foreign material, insects, or small animals from entering the pipes, an optional vent or intake terminal (stainless steel) screen is available from Thermo Products, 3”-part no. 320226, 2”- part# 320219.

5.Optional Direct Vent Terminations

Three optional vent kits are available for direct vent terminations, refer to Figure 6.

The concentric vent kits (Thermo Products p/n AOPS7488 & AOPS7489) provide a means for the vent and intake to be installed through a single opening in the roof or exterior wall. Kit p/n AOPS7488 requires a 4” inch diameter hole and is used on furnace models CHX3/CDX3-75.

Kit p/n AOPS7489 requires a 5” inch diameter hole and is used on furnace models CHX3/CDX3-100 &125.

The sidewall vent cap (Thermo Products part no. 370191) is a cover installed over the exhaust vent and air intake pipes on the exterior of the building. For horizontal sidewall vent applications only. This kit may be used on any size furnace in the CHX3/CDX3 family.

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Contents MODELS OR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125NTWO STAGE CONDENSING GAS FURNACE I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace INDEX SECTIONBEGINNING PAGE II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B1. CDX3 HORIZONTAL APPLICATION B. FURNACE LOCATIONPage PVC Pipe Designation Maximum Quantity of Elbows Outside Combustion Air Intake RH view E.Direct Venting Through a Sidewallc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Figure 9 Typical Internal Vent Piping Arrangement for theFurnace Model Series CHX3 3. Connecting The Combustion Air Intake Piping Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3 I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLYFigure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A 2. CDX3 MODELS COUNTERFLOWS K. FILTERS 1. CHX3 MODELS HIGHBOYSPage L. WIRING Table 4A Switch Settings S7 DIP SwitchOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE OPERATING INSTRUCTIONS B. INITIAL START UPObserve the following precautions when measuring C. Measuring And Adjusting Heat Input RateA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page Checking The Burner Flame 21.Go to Checkout Procedure belowCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE V. INSTALLERS INSTRUCTIONS TO USER D. FURNACE CHECKOUT PROCEDUREFigure VI. TROUBLESHOOTING Power must be disconnected before servicing DIAGNOSTIC FEATURESTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams