Thermo Products CHX3-100N, CDX3-75N, CHX3-75N, CHX3-125N, CDX3-125N Maximum Quantity of Elbows

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All installations and services must be performed by qualified service personnel.

Horizontal runs of air intake pipe shall slope downward at least ¼ inch per foot from the outlet of the last elbow or last horizontal run, before exiting the wall, to the intake termination beyond the outside wall. This slope will permit proper drainage of any precipitation that enters the intake pipe.

6.The exhaust vent pipe shall be supported at every joint (no more than 4-feet between supports) to prevent pipe blockage due to condensate trapped at a local low point, or sag, in the vent system.

7.The maximum permissible length of piping (consisting of a combination of straight pipe and a corresponding number of elbows) permitted is:

75 equivalent feet, for the exhaust vent system, and

70 equivalent feet, for the combustion air intake system.

8.The maximum quantity of Schedule 40 series, type DWV thermoplastic pipe elbows allowed in each system is listed in Table 2. When counting pipe elbows, all elbows used in the exhaust vent or combustion air intake systems must be considered. This includes all elbows, or equivalent pipe fittings, used inside the furnace jacket in addition to those used to construct the termination. Furthermore, a credit of 5-feet of straight pipe may be taken for each elbow, up to maximum of three (3) elbows, which is dropped from the maximum permissible number for each system.

Table 2: Maximum Permissible Exhaust Vent and Combustion Air Intake Lengths When Using the

Maximum Quantity of Elbows

Thermoplastic

 

 

 

 

 

 

 

Pipe Vent Size

 

2 in. Diameter IPS

 

3 in. Diameter IPS

 

(Nominal)

 

 

 

 

 

 

 

 

Exhaust or

Maximum Qty.

Maximum

Exhaust or

Maximum Qty.

 

Maximum

Furnace Model

Intake

of Exhaust

Qty. of Intake

Intake

of Exhaust

 

Qty. of Intake

 

Straight Pipe

Elbows 1, 2

Elbows 2

Straight Pipe

Elbows 1, 2

 

Elbows 2

 

Length (ft.)

 

 

Length (ft.)

 

 

 

CHX3 / CDX3-75

35

8

7

-

-

 

-

CHX3 / CDX3-100

 

Not Permitted

 

35

8

 

7

CHX3 / CDX3-125

 

 

 

 

 

 

 

Superscripts:

1The drain tee supplied with the model series CHX3 / CDX3 furnaces is considered equivalent to one (1), 90° elbow.

2Two (2) 45° elbows can be substituted for one (1), 90° elbow.

Care should be taken to design the shortest possible intake and exhaust systems. Each system should contain as few elbows as possible to insure the satisfactory operation of the furnace. However, system length should never be less than 8 ft of pipe with two (2), 90 deg. elbows. For best overall operation of the combustion system, we recommend the actual equivalent lengths for both the constructed intake and the exhaust systems have approximately the same value.

9.Use a saw designed to cut thermoplastic pipe. All cuts should be made at right angles to the pipe wall. Smooth jagged edges and remove all burrs and strings. All pipe joints must utilize standard PVC Schedule 40 series, DWV type elbows, couplings, and fittings. Clean all pipe surfaces at connections using a fine abrasive material or approved PVC cleaner (primer). Secure all pipe joints using suitable permanent PVC pipe solvent cement. Joints are NOT to be made by simply gluing raw edges of butted together vent pipe.

The piping joints inside the furnace vestibule should be sealed with a silicone caulk, rather than pipe cement, to allow for disassembly and removal of piping, if necessary, during maintenance.

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Contents OR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125N MODELSTWO STAGE CONDENSING GAS FURNACE I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace SECTION INDEXBEGINNING PAGE II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B. FURNACE LOCATION B1. CDX3 HORIZONTAL APPLICATIONPage PVC Pipe Designation Maximum Quantity of Elbows E.Direct Venting Through a Sidewall Outside Combustion Air Intake RH viewc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Piping Arrangement for the Figure 9 Typical Internal VentFurnace Model Series CHX3 3. Connecting The Combustion Air Intake Piping I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3Figure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A K. FILTERS 1. CHX3 MODELS HIGHBOYS 2. CDX3 MODELS COUNTERFLOWSPage L. WIRING Table 4A S7 DIP Switch Switch SettingsOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE B. INITIAL START UP OPERATING INSTRUCTIONSC. Measuring And Adjusting Heat Input Rate Observe the following precautions when measuringA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page 21.Go to Checkout Procedure below Checking The Burner FlameCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE D. FURNACE CHECKOUT PROCEDURE V. INSTALLERS INSTRUCTIONS TO USERFigure VI. TROUBLESHOOTING DIAGNOSTIC FEATURES Power must be disconnected before servicingTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams