Thermo Products CHX3-125N, CDX3-75N, CHX3-75N, CDX3-125N, CHX3-100N, CDX3-100N operation manual A

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Table 4A

All installations and services must be performed by qualified service personnel.

3.THERMOSTAT CONNECTIONS AND ANTICIPATOR SETTING NOTICE: For two-stage thermostat wire connectors see wire diagram page 59.

For single-stage thermostat with two-stage operation connect W from thermostat to W1 on control. W2 on control board is not used. Thermostat dip switches S7-1 & S7-2 on control board (Fig. 21) will need to set at the desired setting per (Table 4B). In this configuration the furnace will light and burn on low fire. If thermostat has not been satisfied in set delay time for second stage the control will step up to high fire until thermostat is satisfied. The auto setting will allow the control to calculate the delay for second stage based on demand. The average calculated duty cycle chart below (Table 4A) shows how the control calculates staging based on demand.

Table 4A

Average

 

 

 

Calculated

or is less

Low to High

 

Duty Cycle %

Demand

Equals

than

Stage Delay

0

38

12 Min

Light

38

50

10 Min

Light to Average

50

62

7 Min

Average

62

75

5 Min

Average to Heavy

75

88

3 Min

Heavy Light

88

100

1 Min

Heavy

Proper control of the indoor temperature can only be achieved if the thermostat is calibrated to the heating and/or cooling cycle. A vital consideration of this calibration is related to the thermostat heat anticipator.

The proper thermostat heat anticipator setting is 0.4 AMPS for furnace operation only. To increase length of cycle, increase setting of heat scale; to decrease length of cycle, decrease setting of heat scale.

Anticipators for the cooling operation are generally pre-set by the thermostat manufacturer and require no adjustment.

Anticipators for the heating operation are of two types, pre-set and adjustable. Those that are pre-set will not have an adjustment scale and are generally marked accordingly.

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Contents TWO STAGE CONDENSING GAS FURNACE MODELSOR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125N I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace BEGINNING PAGE INDEXSECTION II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B. FURNACE LOCATION B1. CDX3 HORIZONTAL APPLICATIONPage PVC Pipe Designation Maximum Quantity of Elbows E.Direct Venting Through a Sidewall Outside Combustion Air Intake RH viewc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Furnace Model Series CHX3 Figure 9 Typical Internal VentPiping Arrangement for the 3. Connecting The Combustion Air Intake Piping I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3Figure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A K. FILTERS 1. CHX3 MODELS HIGHBOYS 2. CDX3 MODELS COUNTERFLOWSPage L. WIRING Table 4A Options S7 DIP SwitchSwitch Settings Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE B. INITIAL START UP OPERATING INSTRUCTIONSA.Burner manifold pressure with a pressure gauge C. Measuring And Adjusting Heat Input RateObserve the following precautions when measuring B.Gas flowrate by clocking gas meterNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page 21.Go to Checkout Procedure below Checking The Burner FlameCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE D. FURNACE CHECKOUT PROCEDURE V. INSTALLERS INSTRUCTIONS TO USERFigure VI. TROUBLESHOOTING DIAGNOSTIC FEATURES Power must be disconnected before servicingTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams