Thermo Products CHX3-125N, CDX3-75N, CHX3-75N Is Inducer Running On Low Speed? Yes Does The Hot

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IS INDUCER RUNNING ON LOW SPEED?

All installations and services must be performed by qualified service personnel.

IS INDUCER RUNNING ON LOW SPEED?

YES

DOES THE HOT

SURFACE IGNITOR ENERGIZE AND GLOW?

YES

NO

NO

CHECK CONTACTS ON LOW FIRE PRESSURE SWITCH AND FOR BLOCKAGE IN FLUE. IF OK, REPLACE DUAL PRESSURE SWITCH.

IS THERE VOLTAGE ACROSS

HOT SURFACE IGNITOR

TERMINALS "IGN" & "IGN N" AT THE 50V51-843 CONTROL AFTER 17 SECOND PREPURGE?

YES

CHECK WIRING TO HOT

SURFACE IGNITOR AND

IF OK, REPLACE HOT

SURFACE IGNITOR

ASSEMBLY

 

REPLACE THE

 

50V51-843 CONTROL.

 

 

 

 

 

YES

 

 

 

 

IS THE HIGH LIMIT,

NO

ROLL-OUT LIMIT, AND

AUX LIMIT ON

 

 

(CDX MODELS)

 

SWITCHES CLOSED?

NO

IF HIGH LIMIT OR

AUX LIMIT OPEN CHECK

FOR RESTRICTED

FILTERS OR DUCT WORK

IF ROLL-OUT SWITCH

OPEN INSPECT FLUE FOR

RESTRICTIONS.

AFTER HOT SURFACE IGNITOR WARM-UP, DOES GAS VALVE OPEN?

YES

AFTER GAS VALVE

OPENS, DO THE

BURNERS IGNITE?

YES

NO

NO

 

CHECK ACROSS "MVL" AND

 

 

"MV COM" TERMINALS ON

 

 

50V51-843 CONTROL FOR 24

NO

 

VOLTS DURING THE 4 SECOND

 

 

 

FLAME PROVING PERIOD

 

 

AFTER IGNITOR WARM-UP.

 

 

IS THERE 24 VOLTS?

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

IS COLLECTOR BOX

NO

PRESSURE SWITCH CLOSED?

YES

CHECK WIRING TO GAS

VALVE AND IF OK,

REPLACE GAS VALVE.

CHECK FOR PROPER LINE

AND MANIFOLD PRESSURE.

REFERENCE GAS PRESSURE

CHART PAGE 31.

OK

REPLACE THE

50V51-843 CONTROL.

CHECK DRAIN FOR BLOCKAGE WATER TRAPPED IN HOSE, REPLACE SWITCH.

50

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Contents TWO STAGE CONDENSING GAS FURNACE MODELSOR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125N I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace BEGINNING PAGE INDEXSECTION II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B. FURNACE LOCATION B1. CDX3 HORIZONTAL APPLICATIONPage PVC Pipe Designation Maximum Quantity of Elbows E.Direct Venting Through a Sidewall Outside Combustion Air Intake RH viewc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Furnace Model Series CHX3 Figure 9 Typical Internal VentPiping Arrangement for the 3. Connecting The Combustion Air Intake Piping I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3Figure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A K. FILTERS 1. CHX3 MODELS HIGHBOYS 2. CDX3 MODELS COUNTERFLOWSPage L. WIRING Table 4A S7 DIP Switch Switch SettingsOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE B. INITIAL START UP OPERATING INSTRUCTIONSC. Measuring And Adjusting Heat Input Rate Observe the following precautions when measuringA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page 21.Go to Checkout Procedure below Checking The Burner FlameCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE D. FURNACE CHECKOUT PROCEDURE V. INSTALLERS INSTRUCTIONS TO USERFigure VI. TROUBLESHOOTING DIAGNOSTIC FEATURES Power must be disconnected before servicingTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams