Thermo Products CDX3-125N, CDX3-75N, CHX3-75N, CHX3-125N, CHX3-100N, CDX3-100N PVC Pipe Designation

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PVC Pipe Designation

All installations and services must be performed by qualified service personnel.

The horizontal furnace installation should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace (See Table 1). If the furnace is suspended, it must be supported at both ends and in the middle with clearance allowed for removal of both access doors. Gas supply line contact is only permissible between lines formed by the intersection of the top and two sides of the furnaces casing and the building joists, studs, or framing (See Figure 1).

Equipment must be installed in accordance with regulations of the National Board of Fire Underwriters and the National Fuel Gas Code. Authorities having jurisdiction should be consulted before installations are made.

C. Replacing An Existing Furnace From A Common Vent

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: These furnaces may NOT be common vented with any other appliance.

D. General Requirements For Venting Models CHX3 / CDX3

The CHX3 / CDX3 furnace venting system must be installed by a qualified service person in accordance with local installation codes and these instructions. In the absence of applicable local codes, conform to the National Fuel Gas Code, NFPA 54 /ANSI Z223.1-2002, or latest edition thereof.

Installation shall, at least, conform to the following requirements.

1.The exhaust vent / combustion air intake terminations specified by Thermo Products, in this manual, shall be used.

2.All plastic pipe and pipe fittings sourced to complete the exhaust vent and air intake systems shall be constructed of rigid PVC (polyvinyl chloride) thermoplastic. All components shall have a wall thickness equivalent to Schedule 40 series materials.

In addition, all sourced PVC components shall be listed by a nationally recognized testing agency (e.g. NSF, UL, etc.) as conforming to one (1) or more of the following design standards.

PVC Pipe Designation

Design Standard

Cellular Core

ASTM-F891

DWV (Drain-Waste-Vent)

ASTM-D2665

Schedule 40

ASTM-D1785

3.The exhaust vent pipe and combustion air pipe shall be at least as large as the exhaust vent / air intake pipe specified by Thermo Products. Size reduction is never permissible. The required exhaust vent / air intake pipe sizes are:

nominal 2-inch diameter IPS, Schedule 40 series, PVC thermoplastic pipe, for models CHX3-75 & CDX3-75, or

nominal 3-inch diameter IPS, Schedule 40 series, PVC thermoplastic pipe, for models CHX3-100 /-125 & CDX3-100 /-125.

4.The furnace model series CHX3 / CDX3 shall not be common vented with any other appliance, including those burning solid fuels.

5.All horizontal runs of exhaust vent pipe shall slope upward at least ¼ inch per foot from the outlet of the furnace (for model CHX3), or the outlet of the drain tee (for the model CDX3), to the vent termination, beyond the outside wall. This slope will permit proper drainage of the condensate.

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Contents MODELS OR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125NTWO STAGE CONDENSING GAS FURNACE I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace INDEX SECTIONBEGINNING PAGE II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B1. CDX3 HORIZONTAL APPLICATION B. FURNACE LOCATIONPage PVC Pipe Designation Maximum Quantity of Elbows Outside Combustion Air Intake RH view E.Direct Venting Through a Sidewallc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Figure 9 Typical Internal Vent Piping Arrangement for theFurnace Model Series CHX3 3. Connecting The Combustion Air Intake Piping Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3 I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLYFigure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A 2. CDX3 MODELS COUNTERFLOWS K. FILTERS 1. CHX3 MODELS HIGHBOYSPage L. WIRING Table 4A Time S7 DIP SwitchSwitch Settings Options2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE OPERATING INSTRUCTIONS B. INITIAL START UPB.Gas flowrate by clocking gas meter C. Measuring And Adjusting Heat Input RateObserve the following precautions when measuring A.Burner manifold pressure with a pressure gaugeNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page Checking The Burner Flame 21.Go to Checkout Procedure belowCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE V. INSTALLERS INSTRUCTIONS TO USER D. FURNACE CHECKOUT PROCEDUREFigure VI. TROUBLESHOOTING Power must be disconnected before servicing DIAGNOSTIC FEATURESTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams