Thermo Products CHX3-75N, CDX3-75N, CHX3-125N, CDX3-125N, CHX3-100N, CDX3-100N Troubleshooting Guide

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TROUBLESHOOTING GUIDE

All installations and services must be performed by qualified service personnel.

TROUBLESHOOTING GUIDE

THE SYSTEM IS STARTED BY SETTING THE THERMOSTAT TO CALL FOR

HEAT. THE FOLLOWING SHOULD HELP ESTABLISH THE TYPE OF

MALFUNCTION OR DEVIATION FROM THE NORMAL OPERATION.

NOTE: REFER TO PAGE 48 FOR DEFINITION OF DIAGNOSTIC LEDS.

TO USE THIS DIAGRAM, YOU JUST NEED TO FOLLOW THE INSTRUCTIONS IN THE BOXES.

SET THERMOSTAT TO CALL FOR HEAT

(MAKE CERTAIN ROOM TEMPERATURE IS BELOW THERMOSTAT SETTING)

IS THE INDUCER

BLOWER OPERATING?

NO

IS THERE 120 VOLTS ACROSS "L1" AND "NEUTRAL" AT THE 50V51-843 CONTROL MODULE?

YES

NO

CHECK INPUT POWER, DOOR INTERLOCK, SERVICE SWITCH AND FUSES

IS THERE 24 VOLTS ACROSS "TH" & "TR"

AT THE INTEGRATED CONTROL MODEL 50V51-843?

YES

YES

IS THERE 24V

ACROSS R AND B/C

YES

NO

NO

CHECK 115 VOLT

CONNECTIONS. IF OK,

REPLACE TRANSFORMER

CHECK FUSE ON

W/R 50V51-843

IS THERE 24 VOLTS

YES

ACROSS "R" AND "W1"?

NO

 

IS THERE LINE VOLTAGE

 

 

 

ACROSS INDUCER POWER

 

 

 

 

 

 

TERMINALS "IND HI" TO

 

NO

 

"IND N" OR "IND LO" TO

 

 

 

 

"IND N" AT THE 50V51-843

 

 

 

 

 

 

CONTROL?

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

CHECK WIRING TO INDUCER

AND IF OK, REPLACE

INDUCER ASSEMBLY.

CHECK WIRING TO THERMOSTAT. IF OK, REPLACE THERMOSTAT.

REPLACE THE

50V51-843 CONTROL.

49

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Contents OR LP GAS PROPANE CDX3-75N CDX3-100N CDX3-125N MODELSTWO STAGE CONDENSING GAS FURNACE I. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace SECTION INDEXBEGINNING PAGE II. FURNACE SPECIFICATIONS CHX3 SERIES CDX3 SERIES INSTALLATION PARTS PACKAGES - CHX3-75 INSTALLATION PARTS PACKAGES - CDX3-75 Grounding instructions III. GENERAL INSTALLATION B1. CDX3 HORIZONTAL APPLICATION B. FURNACE LOCATIONPage PVC Pipe Designation Maximum Quantity of Elbows Outside Combustion Air Intake RH view E.Direct Venting Through a Sidewallc.The vent terminal shall not be located Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Page Applications Piping Arrangement for the Figure 9 Typical Internal VentFurnace Model Series CHX3 3. Connecting The Combustion Air Intake Piping Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3 I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLYFigure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A 2. CDX3 MODELS COUNTERFLOWS K. FILTERS 1. CHX3 MODELS HIGHBOYSPage L. WIRING Table 4A Time S7 DIP SwitchSwitch Settings Options2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS IF NOT IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE OPERATING INSTRUCTIONS B. INITIAL START UPB.Gas flowrate by clocking gas meter C. Measuring And Adjusting Heat Input RateObserve the following precautions when measuring A.Burner manifold pressure with a pressure gaugeNOTICE A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Page Checking The Burner Flame 21.Go to Checkout Procedure belowCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE V. INSTALLERS INSTRUCTIONS TO USER D. FURNACE CHECKOUT PROCEDUREFigure VI. TROUBLESHOOTING Power must be disconnected before servicing DIAGNOSTIC FEATURESTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL DOESBURNERSHUT OFF Appendix -AReplacement Parts List Page Page Page Appendix - B Wiring Diagrams