Toshiba RAV-SM2802DT-E Tools, General tools Conventional tools can be used, Used tool Usage

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4.Tools

1.Required Tools for R410A

Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

1)Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

2)Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

3)Tools commonly used for R410A and for conventional refrigerant (R22)

The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

 

 

 

 

R410A

Conventional air

 

 

 

air conditioner installation

conditioner installation

No.

Used tool

Usage

 

 

 

Existence of

Whether conventional

Whether

 

 

 

 

 

 

new equipment

conventional equipment

 

 

 

equipment can be used

 

 

 

for R410A

can be used

 

 

 

 

 

 

 

 

 

 

Q

Flare tool

Pipe flaring

Yes

(Note)

Yes

 

 

 

 

 

 

 

Copper pipe gauge

Flaring by

 

 

 

R

for adjusting

Yes

(Note)

(Note)

conventional flare tool

 

projection margin

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

Torque wrench

Tightening of flare nut

Yes

No

No

 

 

 

 

 

 

T

Gauge manifold

Evacuating, refrigerant

Yes

No

No

 

 

U

Charge hose

charge, run check, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

V

Vacuum pump adapter

Vacuum evacuating

Yes

No

Yes

 

 

 

 

 

 

W

Electronic balance for

Refrigerant charge

Yes

Yes

Yes

 

refrigerant charging

 

 

 

 

 

 

 

 

 

 

X

Refrigerant cylinder

Refrigerant charge

Yes

No

No

 

 

 

 

 

 

Y

Leakage detector

Gas leakage check

Yes

No

Yes

 

 

 

 

 

 

(Note) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.

1)Vacuum pump. Use vacuum pump by attaching vacuum pump adapter.

2)Torque wrench

3)Pipe cutter

4)Reamer

5)Pipe bender

6)Level vial

7)Screwdriver (+, –)

8)Spanner or Monkey wrench

9)Hole core drill

10)Hexagon wrench (Opposite side 4mm)

11)Tape measure

12)Metal saw

Also prepare the following equipments for other installation method and run check.

1)

Clamp meter

3)

Insulation resistance tester (Megger)

2)

Thermometer

4)

Electroscope

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Contents Split Type Contents Original instruction Explanation of indications Explanation of illustrated marksWork undertaken Protective gear worn Indication ExplanationConfirmation of warning label on the main unit DescriptionPrecaution for Safety Proceeding with the repair work Refrigerant used by this air conditioner is the R410A Resistance and water drainage Specifications Model Sound power level dB Weight kg Cooling HeatingExplanations given to user RelocationSafety Caution Concerned to New Refrigerant Pipe MaterialsCopper pipe Piping Flare nutTools General tools Conventional tools can be usedR410A Conventional air Used tool UsageConcealed Duct High static pressure Type Model Indoor unitConcealed Duct High static pressure Type Contined RAV-SM2242DT-TR RAV-SM2802DT-TRIndoor Unit SM2242DT-EDimension table Indoor unitIndoor UnitRAV-SM2242 type 100RAV-SM2802 type 350 300 250 200 150 100 3200 3360Wire connection change of fan motor Low static pressure F1Standard Middle static pressure F2 High static pressure F3Specifications of Electrical Parts Parts name Type SpecificationsIndoor Controller Block Diagram Connection of Wired Simple Remote ControllerIndoor unit #1 Header Outdoor unitOutline of specifications Remarks Control outlineOutside temp Correction value a Setup data Indoor formationTa ˚C Cooling +1.5 Tc, Tcj TcnConditions Tc n Setup at shipment Control temp. CCase of wired remote controller HeatUsual control Print Circuit Board MCC-1403Optional Connector Specifications of Indoor P.C. Board Function Connector Pin Specifications RemarksBefore troubleshooting Troubleshooting procedureWired remote controller type Main remote controller RBC-AMT32E Confirmation of error logHow to read check monitor display ProcedureRemote controller switch monitoring function Check Code List Indoor Indoor unit detected Remote controller detectedCentral control devices detected Error mode detected by indoor unit Operation of diagnostic function Judgment and measuresCause of operation Status Error mode detected by outdoor unit AfterSeries H03 Current detection circuit error Stop Power supply error of remote controller, Indoor E09 error YESE04 error E10 errorE18 error E08, L03, L07, L08 errorL09 error L20 error L30 errorP30 error Central controller P10 error P01 errorP19 error F02 error F01 errorC06 error 11 model connection interface E03 error Master indoor unit F29 errorP31 error Follower indoor unit Temperature Resistance value characteristic table Temperature sensor TA, TC, TCJTA, TC, TCJ sensors Representative valuePart name Checking procedure Resistance valueReplacement of Service P.C. Board Replacement proceduresSetting data read out from Eeprom C. Board for indoor unit servicing replacement proceduresCode No. required at least Contents Writing the setting data to Eeprom StepOperation is available again Type Code No Indoor unit capacity Code NoTest Run Setup on Remote Controller Wired remote controller Practical operationFunction Selection Setup LED Display on Indoor P.C. Board D002 RedD203 Red TEMP. buttons, specify the Code No. DNContents Function selection item No. DN listWired remote controller Setup methodHow to set wired remote controller as sub remote controller When connected 2 remote controllers operate an indoor unitContents Calling of error history Group control operationPushing Test button returns the display to usual display System exampleIndoor unit power-ON sequence Power onMicroprocessor block diagram Model connection interface wiring connectionModel Connection Interface Function Model name TCB-PCNT30TLE2Wiring specifications C. board switch SW01 setupExternal view of P.C. board assembly Address setupPush Test + Vent buttons for 4 seconds or more Push Test buttonDuring unset time, At shipment from factory is displayed Code No Data at shipment Setup data range System Configuration Address Setup & Group Control TerminologyAutomatic Address Example from Unset Address No miswiring Only turning on source power supply Automatic completionUsing the temperature setup Buttons Using timer time Buttons, set the line addressPush SET Button. OK when display goes on Push Test PushProcedure Confirmation of indoor unit No. positionTo know the position of indoor unit body by address Contents Precautions for Safety Symbol Description Examples of indication on the cartonConcealed Duct High Static Pressure Relocation Other cautions DescriptionWired Remote Controller Part NamesDisplay section Operation section Correct Usage PreparationStart StopTimer Operation Power Saving ModePush button during operation SetAdvanced Settings Power saving modeEnergy Saving Recommendations Maintenance Cleaning air filtersMaintenance List Preparing for long Shut Down PeriodInstallation Do not install the air conditioner in the following placesAIR Conditioner Operations and Performance Be careful with noise or vibrationsTroubleshooting SpecificationsInstallation Manual Definition of Protective Gear Work undertaken Protective gear wornSelection of installation location Electrical wiringGeneral Refrigerant pipingAccessory Parts New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply Selection of Installation Place Installation under high-humidity atmosphereInstallation space Unit mm Filter cleaning sign term settingExternal Dimensions Installation of hanging boltInstallation of indoor unit Installation of hanging boltDiagrams for making connecting flanges Duct installation example First floorDuct design Air outlet port flangeFAN Characteristics RAV-SM2242 TypeRAV-SM2802 Type Wire connection change of fan motor Drain Piping WorkLow static pressure F1 Standard Middle static pressure F2Connecting drain pipe Pipe material, size and insulatorDrain up Check the drainingRefrigerant Piping and Evacuating Heat insulating processRefrigerant Piping Liquid side refrigerant pipe connectionGas side refrigerant pipe connection EvacuationWire connection Wiring diagramPower and Wiring Specification Electrical ConnectionRemote Controller Wiring Changing of setting applicable controlWiring diagram Applicable ControlsRemote controller switch monitoring function Filter sign settingConcealed Duct High Static Pressure Procedure To secure better effect of heatingProcedure example Manual address setup procedureInstallation Manual Procedure Group controlProcedure 8C OperationDaily maintenance Test RUNBefore test run Execute a test runConfirmation of error log Concealed Duct High Static PressureInstallation ManualConfirmation and check Error codes and parts to be checked StatusHow to replace the parts Fan assembly and replacement Part name Work procedure RemarksFan assembly Pull out the fan assembly a fan toward you Fan/Fan case104 Fan motor Location Description 2242DT-E215, 216 219 218 214218 213 108 Check of Concentration Limit Toshiba Carrier Corporation
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RAV-SM2802DT-TR, RAV-SM2242DT-TR, RAV-SM2802DT-E specifications

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