Toshiba RAV-SM2802DT-E, RAV-SM2242DT-TR Replacement of Service P.C. Board, Replacement procedures

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8. REPLACEMENT OF SERVICE P.C. BOARD

8-1. Indoort Unit

<Note: when replacing the P.C. board for indoor unit servicing>

The nonvolatile memory (hereafter called EEPROM, IC503) on the indoor unit P.C. board before replacement includes the model specific type information and capacity codes as the factory-set value and the important setting data which have been automatically or manually set when the indoor unit is installed, such as system/indoor/group addresses, high ceiling select setting, etc.

When replacing the P.C. board for indoor unit servicing, follow the procedures below.

After replacement completes, confirm whether the settings are correct by checking the indoor unit No., Group master unit / sub unit settings and perform the cooling cycle confirmation through the trial operation.

<Replacement procedures>

CASE 1

Before replacement, the indoor unit can be turned on and the setting data can be read out by wired remote control operation.

EEPROM data read out [1]

ò

Replacement of P.C. board for Indoor unit servicing and power on [2]

ò

Writing the read out EEPROM data [3]

ò

Power reset

(for all indoor units connected to the remote control when the group operation control is performed.)

CASE 2

Before replacement, the indoor unit cannot be turned on or the wired remote controller operation is impossible due to trouble of the power supply circuit to the remote controller. (Defective P.C. board)

Replacement of EEPROM

Remove EEPROM installed on the P.C. board before replacement

and then replace it with EEPROM of the service P.C. board.

ò

Replacement & power ON for service P.C. board [2]

ò

Read-out of EEPROM data [1]

If reading-out is impossible, proceed to CASE 3.

ò

Replacement of EEPROM

Replace EEPROM again. (Set the original EEPROM to the service P.C. board.)

ò

Replacement & power ON for service P.C. board [2]

ò

Writing-in of the read-out EEPROM data [3]

Power reset

(for all indoor units connected to the remote controller when the group operation control is performed.)

CASE 3

The EEPROM before replacement is defective and the setting data cannot be read out.

Replacement & power ON for service P.C. board [2]

ò

Writing the setting data to EEPROM, such as high ceiling installation setting and optional connection setting, etc., based on the customer information. [3]

ò

Power reset

(for all indoor units connected to the remote control when the group operation control is performed.)

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Contents Split Type Contents Original instruction Indication Explanation Explanation of indicationsExplanation of illustrated marks Work undertaken Protective gear wornDescription Confirmation of warning label on the main unitPrecaution for Safety Proceeding with the repair work Refrigerant used by this air conditioner is the R410A Resistance and water drainage Relocation SpecificationsModel Sound power level dB Weight kg Cooling Heating Explanations given to userFlare nut Safety Caution Concerned to New RefrigerantPipe Materials Copper pipe PipingUsed tool Usage ToolsGeneral tools Conventional tools can be used R410A Conventional airModel Indoor unit Concealed Duct High static pressure TypeRAV-SM2242DT-TR RAV-SM2802DT-TR Concealed Duct High static pressure Type ContinedSM2242DT-E Indoor UnitIndoor unit Dimension tableUnit Indoor100 RAV-SM2242 type350 300 250 200 150 100 3200 3360 RAV-SM2802 typeHigh static pressure F3 Wire connection change of fan motorLow static pressure F1 Standard Middle static pressure F2Parts name Type Specifications Specifications of Electrical PartsOutdoor unit Indoor Controller Block DiagramConnection of Wired Simple Remote Controller Indoor unit #1 HeaderOutline of specifications Remarks Control outlineOutside temp Correction value a Indoor formation Setup dataTa ˚C Cooling +1.5 Tc, Tcj TcnConditions Tc n Control temp. C Setup at shipmentHeat Case of wired remote controllerUsual control MCC-1403 Print Circuit BoardFunction Connector Pin Specifications Remarks Optional Connector Specifications of Indoor P.C. BoardBefore troubleshooting Troubleshooting procedureWired remote controller type Procedure Main remote controller RBC-AMT32EConfirmation of error log How to read check monitor displayRemote controller switch monitoring function Check Code List Indoor Indoor unit detected Remote controller detectedCentral control devices detected Error mode detected by indoor unit Operation of diagnostic function Judgment and measuresCause of operation Status Error mode detected by outdoor unit AfterSeries H03 Current detection circuit error Stop Power supply error of remote controller, Indoor YES E09 errorE10 error E04 errorE18 error E08, L03, L07, L08 errorL09 error L20 error L30 errorP30 error Central controller P01 error P10 errorP19 error F01 error F02 errorC06 error 11 model connection interface E03 error Master indoor unit F29 errorP31 error Follower indoor unit Representative value Temperature Resistance value characteristic tableTemperature sensor TA, TC, TCJ TA, TC, TCJ sensorsResistance value Part name Checking procedureReplacement procedures Replacement of Service P.C. BoardSetting data read out from Eeprom C. Board for indoor unit servicing replacement proceduresCode No. required at least Contents Writing the setting data to Eeprom StepOperation is available again Indoor unit capacity Code No Type Code NoPractical operation Test Run Setup on Remote Controller Wired remote controllerTEMP. buttons, specify the Code No. DN Function Selection SetupLED Display on Indoor P.C. Board D002 Red D203 RedFunction selection item No. DN list ContentsWhen connected 2 remote controllers operate an indoor unit Wired remote controllerSetup method How to set wired remote controller as sub remote controllerContents System example Calling of error historyGroup control operation Pushing Test button returns the display to usual displayPower on Indoor unit power-ON sequenceModel name TCB-PCNT30TLE2 Microprocessor block diagramModel connection interface wiring connection Model Connection Interface FunctionC. board switch SW01 setup Wiring specificationsPush Test button External view of P.C. board assemblyAddress setup Push Test + Vent buttons for 4 seconds or moreDuring unset time, At shipment from factory is displayed Code No Data at shipment Setup data range Address Setup & Group Control Terminology System ConfigurationOnly turning on source power supply Automatic completion Automatic Address Example from Unset Address No miswiringPush Using the temperature setup ButtonsUsing timer time Buttons, set the line address Push SET Button. OK when display goes on Push TestProcedure Confirmation of indoor unit No. positionTo know the position of indoor unit body by address Contents Precautions for Safety Other cautions Description Symbol DescriptionExamples of indication on the carton Concealed Duct High Static Pressure RelocationWired Remote Controller Part NamesDisplay section Operation section Stop Correct UsagePreparation StartSet Timer OperationPower Saving Mode Push button during operationAdvanced Settings Power saving modeEnergy Saving Recommendations Preparing for long Shut Down Period MaintenanceCleaning air filters Maintenance ListBe careful with noise or vibrations InstallationDo not install the air conditioner in the following places AIR Conditioner Operations and PerformanceSpecifications TroubleshootingInstallation Manual Work undertaken Protective gear worn Definition of Protective GearRefrigerant piping Selection of installation locationElectrical wiring GeneralAccessory Parts New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply Filter cleaning sign term setting Selection of Installation PlaceInstallation under high-humidity atmosphere Installation space Unit mmInstallation of hanging bolt External DimensionsInstallation of hanging bolt Installation of indoor unitAir outlet port flange Diagrams for making connecting flangesDuct installation example First floor Duct designFAN Characteristics RAV-SM2242 TypeRAV-SM2802 Type Standard Middle static pressure F2 Wire connection change of fan motorDrain Piping Work Low static pressure F1Check the draining Connecting drain pipePipe material, size and insulator Drain upLiquid side refrigerant pipe connection Refrigerant Piping and EvacuatingHeat insulating process Refrigerant PipingEvacuation Gas side refrigerant pipe connectionElectrical Connection Wire connectionWiring diagram Power and Wiring SpecificationApplicable Controls Remote Controller WiringChanging of setting applicable control Wiring diagramTo secure better effect of heating Remote controller switch monitoring functionFilter sign setting Concealed Duct High Static Pressure ProcedureGroup control Procedure exampleManual address setup procedure Installation Manual Procedure8C Operation ProcedureExecute a test run Daily maintenanceTest RUN Before test runConfirmation of error log Concealed Duct High Static PressureInstallation ManualConfirmation and check Status Error codes and parts to be checkedHow to replace the parts Fan assembly and replacement Part name Work procedure RemarksFan assembly Fan/Fan case Pull out the fan assembly a fan toward you104 Fan motor 2242DT-E Location Description215, 216 219 218 214218 213 108 Check of Concentration Limit Toshiba Carrier Corporation
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RAV-SM2802DT-TR, RAV-SM2242DT-TR, RAV-SM2802DT-E specifications

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