Toshiba RAV-SM2802DT-TR Safety Caution Concerned to New Refrigerant, Pipe Materials, Flare nut

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New Refrigerant (R410A)

This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant

The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed.

Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner with new refrigerant during installation work or service work.

If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident. Use the tools and materials exclusive to R410A to purpose a safe work.

2.Cautions on Installation/Service

1)Do not mix the other refrigerant or refrigerating oil.

For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of the former refrigerant in order to prevent mixture of them.

2)As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are specified for R410A.

3)In the installation time, use clean pipe materials and work with great attention so that water and others do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.

Use the clean pipes.

Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)

4)For the earth protection, use a vacuum pump for air purge.

5)R410A refrigerant is azeotropic mixture type refrigerant.

Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the refrigerant changes and then characteristics of the air conditioner change.)

3.Pipe Materials

For the refrigerant pipes, copper pipe and joints are mainly used.

It is necessary to select the most appropriate pipes to conform to the standard.

Use clean material in which impurities adhere inside of pipe or joint to a minimum.

1) Copper pipe

<Piping>

The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.

When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe without seam” and one with bonded oil amount 40mg/10m or less.

Also do not use crushed, deformed, discolored (especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.)

<Flare nut>

Use the flare nuts which are attached to the air conditioner unit.

2)Joint

The flare joint and socket joint are used for joints of the copper pipe. The joints are rarely used for installation of the air conditioner. However clear impurities when using them.

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Contents Split Type Contents Original instruction Indication Explanation Explanation of indicationsExplanation of illustrated marks Work undertaken Protective gear wornDescription Confirmation of warning label on the main unitPrecaution for Safety Proceeding with the repair work Refrigerant used by this air conditioner is the R410A Resistance and water drainage Relocation SpecificationsModel Sound power level dB Weight kg Cooling Heating Explanations given to userFlare nut Safety Caution Concerned to New RefrigerantPipe Materials Copper pipe PipingUsed tool Usage ToolsGeneral tools Conventional tools can be used R410A Conventional airModel Indoor unit Concealed Duct High static pressure TypeRAV-SM2242DT-TR RAV-SM2802DT-TR Concealed Duct High static pressure Type ContinedSM2242DT-E Indoor UnitIndoor unit Dimension tableUnit Indoor100 RAV-SM2242 type350 300 250 200 150 100 3200 3360 RAV-SM2802 typeHigh static pressure F3 Wire connection change of fan motorLow static pressure F1 Standard Middle static pressure F2Parts name Type Specifications Specifications of Electrical PartsOutdoor unit Indoor Controller Block DiagramConnection of Wired Simple Remote Controller Indoor unit #1 HeaderOutside temp Correction value a Outline of specifications RemarksControl outline Indoor formation Setup dataTa ˚C Cooling +1.5 Conditions Tc n Tc, TcjTcn Control temp. C Setup at shipmentHeat Case of wired remote controllerUsual control MCC-1403 Print Circuit BoardFunction Connector Pin Specifications Remarks Optional Connector Specifications of Indoor P.C. BoardWired remote controller type Before troubleshootingTroubleshooting procedure Procedure Main remote controller RBC-AMT32EConfirmation of error log How to read check monitor displayRemote controller switch monitoring function Central control devices detected Check Code List Indoor Indoor unit detectedRemote controller detected Cause of operation Status Error mode detected by indoor unitOperation of diagnostic function Judgment and measures Series Error mode detected by outdoor unitAfter H03 Current detection circuit error Stop Power supply error of remote controller, Indoor YES E09 errorE10 error E04 errorL09 error E18 errorE08, L03, L07, L08 error P30 error Central controller L20 errorL30 error P01 error P10 errorP19 error F01 error F02 errorC06 error 11 model connection interface P31 error Follower indoor unit E03 error Master indoor unitF29 error Representative value Temperature Resistance value characteristic tableTemperature sensor TA, TC, TCJ TA, TC, TCJ sensorsResistance value Part name Checking procedureReplacement procedures Replacement of Service P.C. BoardCode No. required at least Contents Setting data read out from EepromC. Board for indoor unit servicing replacement procedures Operation is available again Writing the setting data to EepromStep Indoor unit capacity Code No Type Code NoPractical operation Test Run Setup on Remote Controller Wired remote controllerTEMP. buttons, specify the Code No. DN Function Selection SetupLED Display on Indoor P.C. Board D002 Red D203 RedFunction selection item No. DN list ContentsWhen connected 2 remote controllers operate an indoor unit Wired remote controllerSetup method How to set wired remote controller as sub remote controllerContents System example Calling of error historyGroup control operation Pushing Test button returns the display to usual displayPower on Indoor unit power-ON sequenceModel name TCB-PCNT30TLE2 Microprocessor block diagramModel connection interface wiring connection Model Connection Interface FunctionC. board switch SW01 setup Wiring specificationsPush Test button External view of P.C. board assemblyAddress setup Push Test + Vent buttons for 4 seconds or moreDuring unset time, At shipment from factory is displayed Code No Data at shipment Setup data range Address Setup & Group Control Terminology System ConfigurationOnly turning on source power supply Automatic completion Automatic Address Example from Unset Address No miswiringPush Using the temperature setup ButtonsUsing timer time Buttons, set the line address Push SET Button. OK when display goes on Push TestTo know the position of indoor unit body by address ProcedureConfirmation of indoor unit No. position Contents Precautions for Safety Other cautions Description Symbol DescriptionExamples of indication on the carton Concealed Duct High Static Pressure RelocationDisplay section Wired Remote ControllerPart Names Operation section Stop Correct UsagePreparation StartSet Timer OperationPower Saving Mode Push button during operationEnergy Saving Recommendations Advanced SettingsPower saving mode Preparing for long Shut Down Period MaintenanceCleaning air filters Maintenance ListBe careful with noise or vibrations InstallationDo not install the air conditioner in the following places AIR Conditioner Operations and PerformanceSpecifications TroubleshootingInstallation Manual Work undertaken Protective gear worn Definition of Protective GearRefrigerant piping Selection of installation locationElectrical wiring GeneralTo Disconnect the Appliance from Main Power Supply Accessory PartsNew Refrigerant Air Conditioner Installation Filter cleaning sign term setting Selection of Installation PlaceInstallation under high-humidity atmosphere Installation space Unit mmInstallation of hanging bolt External DimensionsInstallation of hanging bolt Installation of indoor unitAir outlet port flange Diagrams for making connecting flangesDuct installation example First floor Duct designRAV-SM2802 Type FAN CharacteristicsRAV-SM2242 Type Standard Middle static pressure F2 Wire connection change of fan motorDrain Piping Work Low static pressure F1Check the draining Connecting drain pipePipe material, size and insulator Drain upLiquid side refrigerant pipe connection Refrigerant Piping and EvacuatingHeat insulating process Refrigerant PipingEvacuation Gas side refrigerant pipe connectionElectrical Connection Wire connectionWiring diagram Power and Wiring SpecificationApplicable Controls Remote Controller WiringChanging of setting applicable control Wiring diagramTo secure better effect of heating Remote controller switch monitoring functionFilter sign setting Concealed Duct High Static Pressure ProcedureGroup control Procedure exampleManual address setup procedure Installation Manual Procedure8C Operation ProcedureExecute a test run Daily maintenanceTest RUN Before test runConfirmation and check Confirmation of error logConcealed Duct High Static PressureInstallation Manual Status Error codes and parts to be checkedFan assembly How to replace the parts Fan assembly and replacementPart name Work procedure Remarks Fan/Fan case Pull out the fan assembly a fan toward you104 Fan motor 2242DT-E Location Description215, 216 219 218 214218 213 108 Check of Concentration Limit Toshiba Carrier Corporation
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