Lochinvar CF-CH(E)-i&s-08, 999 - 750, 399 service manual Air Inlet Piping Materials

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Installation and Service Manual

For venting versatility, you can move the air filter assembly and DV box adapter to the right side of the unit. Remove the metal panel on the unit’s right side (see FIG. 25). Remove the filter/bracket assembly from the rear of the unit. Attach the filter/bracket assembly and DV box adapter to the right side opening using the pre-drilled screw holes. Make sure you attach the metal panel to the rear combustion air opening of the unit.

The DV box adapter has an air inlet pipe mounting ring. Connect combustion air inlet piping to the direct vent box mounting ring.

FIG. 25 Moving Air Filter Assembly and DV Box Adapter

Air Inlet Piping Materials

The air inlet pipe(s) must be sealed. Select air inlet pipe material from the following specified materials.

PVC, CPVC, or ABS*

Dryer vent or sealed flexible duct (not recommended for roof top air inlet)

Galvanized steel vent pipe with joints and seams sealed as specified below

Type-B double-wall vent with joints and seams sealed as specified below.

*Plastic pipe may require an adapter (not provided) to transition between the air inlet connection on the unit and the plastic air inlet pipe.

WARNING: Use only vent or air intake materials specified in this manual. Follow vent pipe manufacturer’s instructions. Failure to do so can result in property damage, personal injury, or death. Mixing of venting materials will void the warranty and certification of this unit.

Sealing Type-B Double-Wall Vent Pipe or Galvanized Vent Pipe

Follow the steps below to properly seal Type-B double-wall vent pipe or galvanized vent pipe.

1.Seal all joints and seams of the air inlet pipe using either aluminum foil duct tape meeting UL Standard 723 or 181 A-P or a high quality UL Listed silicon sealant such as those manufactured by Dow Corning or General Electric.

2.On horizontal runs, do not install vent pipe with seams pointing down. Position vent pipe so that the seams are on the top side of the vent pipe.

3.Secure all joints with a minimum of three sheet metal screws or pop rivets. Apply aluminum foil duct tape or silicone sealant to all screws or rivets installed in the vent pipe.

4.Ensure that the air inlet pipes are properly supported.

Sealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent Pipe

1.Clean the PVC, CPVC, or ABS air inlet pipe using the pipe manufacturer’s recommended solvents. Seal the pipe joints using standard commercial pipe cement.

2.For PVC, CPVC, ABS, dryer vent, or flex duct air inlet piping, use a silicone sealant to ensure a proper seal at the unit inlet and the air inlet cap.

3.For Dryer vent or flex duct, also use a screw-type clamp to attach the inlet vent material to the unit inlet and the air inlet cap.

Properly sealing the air inlet pipe ensures that combustion air will be free of contaminates and supplied in proper volume.

WARNING: Properly seal all joints and seams in the inlet vent piping system. Failure to do so may result in flue gas recirculation, spillage of flue products, and carbon monoxide emissions. Carbon monoxide poisoning can cause severe personal injury or death.

Vertical and Sidewall Combustion Air Inlet

IMPORTANT: To prevent recirculation of flue products into the combustion air inlet, follow all instructions in this section.

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Contents Domestic Water Heaters Hydronic Heating Boilers and Domestic Water Heaters Unpacking General Product InformationSafety Information Installation Clearances from Combustible Construction InstallationLocation Outdoor Boiler InstallationFreeze Protection Pump OperationFreeze Protection for a Heating Boiler System if required Shut-Down and DrainingCombustion and Ventilation AIR Combustion Air FilterOutside Combustion Air, No Ducts Combustion Air OptionsCombustion Air from Interior Space Exhaust Fans VentingGeneral Information Vertical Vent Termination Clearances and LocationChimney Sidewall Vent Termination Clearances and LocationLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Clearances Vertical Rooftop Air InletCombined Air Inlet Points Vent System OptionsBarometric Damper Location Negative Draft Conventional Negative Draft VentingFlue Outlet Piping Vertical Vent Termination Clearances and Location Vertical DirectAire VentingVenting of Flue Products Installation Vent KitsSidewall Fan Sidewall VentingSidewall Venting Termination Sidewall Venting Without FanVenting Guidelines Horizontal DirectAire Venting Masonry Chimney InstallationDirect Venting Vent KitsVertical DV Venting Termination Horizontal DV Venting Termination Connecting the Air Inlet Pipe to the UnitFlue Pipe Materials Combustion Air Inlet PipingSealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent Pipe Air Inlet Piping MaterialsMaximum Outdoor Installation VentingOutdoor Vent Cap Kit Outdoor Vent/Air Inlet LocationConnecting Gas Piping to Unit Connecting to GAS SupplyGas Piping Gas Pressure TestTABLE-J Gas Train and ControlsBtu/hr Distance From Meter in feet Input 51-100 101-200 201-300 301-500Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves Multiple Unit Installations Gas Supply Pipe Sizing Gas Manifold Pressure AdjustmentTable L Connecting to Water Supply Relief Valve Water Flow SwitchLow Water Cutoff Water Connections Heating Boilers Only General Plumbing RulesCirculator Pump Requirements Circulator Pump Specifications Heat Exchanger Pressure Drop ChartPump Installation and Maintenance Primary/Secondary Boiler PipingTable O LTV Valve Kits Low Temperature Return Water SystemsInput LTV Valve Kit Btu/hr 10ºF 20ºF 30ºF 40ºF Radiant Floor and Snow Melt Heating SystemsBoiler Flow Rate Temperature/Pressure GaugePlacing the Boiler in Operation Boiler Bypass RequirementsBoiler Operating Temperature Control Installation with a Chilled Water SystemTerminal Strip Connection Options Water TreatmentRemote ON/OFF Boiler or Water Heater For Your Safety Read Before OperatingOperation Quick Programming Overview Power UpTo Turn Off Gas To Appliance Standard Btu/hr ModelsAdjust Menu Settings for Operating Modes Adjust Menu Setting DescriptionsTABLE-Q TABLE-ROperating Modes Ignition Systems and StagesProgramming Buttons Temperature Control Access LevelsPlacement of Sensors Programming For Mode 1, Boiler Operation Graphic SymbolsStaging Logic Programming For Mode 3, Sequenced Operation Programming For Mode 2, Water Heating OperationRemote Mounting of Sensors TABLE-SHOT Surface Ignition System Error and Warning MessagesHot Surface Igniter and Ignition Control Module Hot Surface Ignition Control ModuleAccess to Internal Control Panel Diagnostic Status IndicationIgnition Control Diagnostic Codes Removing the Control PanelStatus LED Diagnostic Codes Operation and Diagnostic LightsIgnition and Control Timings Hot Surface Ignition Module Timings NominalTemperature Rise Chart Required Temperature RiseWater Velocity Control Water ChemistryCirculating Pump Pipe Size RequirementsTABLE-X 399,999 750,000 Btu/hr ModelsMinimum Pump Performance Potable Hot Water Temperature Control SettingsHeat Exchanger TABLE-YOptional Relief Valve High Water Temperature Limit ControlThermal Expansion Location of Cold Water Supply Piping ConnectionsBurner Removal and Cleaning Flue Gas Passageways Cleaning ProceduresAppliance Area Water Circulating PumpElectrical Heat Exchanger CleaningCombustion and Ventilation Air Set Up Procedure Adjusting Differential Air PressureAdjustment Procedure Ignition System Checkout Servicing Hot Surface Igniter and Ignition ModuleSequence of Operation Ignition Troubleshooting Guide 990,000 2,070,000 Btu/hr Models Domestic Water Heaters Hydronic Heating Boilers Ladder Diagram 399,999 750,000 BTU/HR Models Hydronic Heating Boilers and Domestic Water Heaters Installation Ladder Diagram 990,000 2,070,000 BTU/HR Models Models Wiring Diagram Hydronic Heating Boilers and Domestic Water Heaters BTU/HR Models
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399, CF-CH(E)-i&s-08, 999 - 750 specifications

Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 is a cutting-edge boiler designed for commercial heating applications. With its robust construction and high efficiency, this model stands out in the crowded market of heating solutions.

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Safety is a top priority with this model. It is built with multiple safety features such as automatic shut-off valves, pressure relief valves, and flame monitoring systems, ensuring safe operation under various conditions. The unit also adheres to stringent industry standards and regulations, making it a reliable choice for commercial applications.

Furthermore, the Lochinvar 999 - 750 is designed with serviceability in mind. Its compact footprint and accessible components simplify maintenance, reducing downtime and associated costs. The unit also supports a variety of fuel sources, including natural gas, propane, and biodiesel, providing flexibility to meet different facility requirements.

In summary, the Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 represents a blend of efficiency, reliability, and safety in commercial heating. Its advanced technologies and thoughtful design make it a powerful solution for various heating needs, making it an ideal choice for businesses aiming for excellence in energy management and operational efficiency.