Lochinvar CF-CH(E)-i&s-08, 999 - 750, 399 Water Treatment, Terminal Strip Connection Options

Page 40

Hydronic Heating Boilers and Domestic Water Heaters

INSTALLATION Continued

Set the control set point(s) to the desired operating water temperature. Observe the boiler discharge temperature after each set point adjustment to ensure proper operation.

See Programming Temperature Control, page 43 for complete programming information.

WATER TREATMENT

In hard water areas, water treatment should be used to reduce the introduction of minerals to the system. Minerals in the water can collect in the heat exchanger tubes and cause noise on operation. Excessive build up of minerals in the heat exchanger can cause a non-warrantable failure.

Terminal Strip Connection Options

The scenarios shown in FIG. 42 represent typical terminal strip connection requirements. The terminal strips are located on the left side of the unit under the electrical access panel. Other applications may be accommodated, but must be addressed individually.

FIG. 42-Ashows the position of jumpers as shipped from the factory for stand-alone operation of boilers or water heaters (Modes 1 or 2). NOTE: Boilers equipped with the

Indoor/Outdoor Air Reset option should have the 3C-3NO jumper removed for proper operation.

FIG. 42-Bshows connections to the terminal strip for Remote ON/OFF control of the boiler or water heater (Modes 1 or 2). The 1C-1NO jumper must be removed when making these wiring connections. This remote ON/OFF control will provide an Enable/Disable signal to the unit and allow the unit to operate based on the stage set points, until the remote ON/OFF signal is cancelled. NOTE: Remote ON/OFF control in

Mode 3 requires the field addition of a jumper wire from 1NO to 3NO (the 3C-3NO jumper must also be removed).

FIG. 42-Cshows the connections on a boiler equipped with the I/O Air Reset option only (Mode 1) to accomplish a Domestic Hot Water (DHW) Priority Override or an Outdoor Air Lockout Override. This operation is not possible with Modes 2 or 3. The value of BOIL DSGN should be adjusted to a temperature setting that will satisfy the DHW requirements when the Priority Override or O.A. Lockout Override is activated. This figure also shows the optional Remote ON/OFF control which can be accomplished in addition to the DHW Priority Override or O.A. Lockout Override.

FIG. 42-Dshows the connections necessary to operate the unit as a 2-Stage (High/Low Fire) boiler or water heater from an Energy Management System (EMS). The electronic control MUST be set to Mode 3 for this to properly operate. The value of BOIL MAX should be adjusted to a level that will function as a high temperature stop. The actual set point temperatures are controlled by the EMS.

FIG. 42-Eshows the connections necessary to operate the unit as a 4-Stage boiler or water heater from an EMS. The electronic control MUST be set to Mode 3 for this to properly operate. The value of BOIL MAX should be adjusted to a level that will function as a high temperature stop. The actual set point temperatures are controlled by the EMS.

FIG. 42-Fshows the Continuous and Intermittent terminals. External safety devices connected to these terminals will function to protect the unit. Devices connected to the Intermittent terminals (B1 and B2) are monitored only when there is an active Call for Heat. Devices connected to the Continuous terminals (A1 and A2) are monitored continuously and will activate an alarm (if the unit is equipped with the alarm option) anytime the safety device senses an abnormal condition. An additional wire may be field installed from these safety devices to terminals A3 or B3 (as appropriate) to activate an alarm (if the unit is equipped with the alarm option).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove Jumper for I/O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reset Operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HeatDem1

 

 

 

 

 

 

 

 

 

 

 

 

HeatDem2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STAGE 1

 

 

STAGE 2

 

 

STAGE 3

 

 

STAGE 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1C 1NO 2C 2NO 3C 3NO 4C 4NO

CONTINUOUS INTERMITTENT

A1

A2

A3

B1

B2

B3

Figure 42A

STAND ALONE OPERATION

FIG. 42 Terminal Strip (A - F) Connection Options

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Contents Domestic Water Heaters Hydronic Heating Boilers and Domestic Water Heaters General Product Information UnpackingSafety Information Installation Installation Clearances from Combustible ConstructionOutdoor Boiler Installation LocationFreeze Protection Pump OperationShut-Down and Draining Freeze Protection for a Heating Boiler System if requiredCombustion and Ventilation AIR Combustion Air FilterCombustion Air Options Outside Combustion Air, No DuctsCombustion Air from Interior Space Venting Exhaust FansGeneral Information Vertical Vent Termination Clearances and LocationSidewall Vent Termination Clearances and Location ChimneyLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Vertical Rooftop Air Inlet ClearancesCombined Air Inlet Points Vent System OptionsBarometric Damper Location Negative Draft Conventional Negative Draft VentingFlue Outlet Piping Vertical DirectAire Venting Vertical Vent Termination Clearances and LocationInstallation Vent Kits Venting of Flue ProductsSidewall Venting Sidewall FanSidewall Venting Termination Sidewall Venting Without FanVenting Guidelines Masonry Chimney Installation Horizontal DirectAire VentingVent Kits Direct VentingVertical DV Venting Termination Connecting the Air Inlet Pipe to the Unit Horizontal DV Venting TerminationFlue Pipe Materials Combustion Air Inlet PipingAir Inlet Piping Materials Sealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent PipeOutdoor Installation Venting MaximumOutdoor Vent/Air Inlet Location Outdoor Vent Cap KitConnecting to GAS Supply Connecting Gas Piping to UnitGas Piping Gas Pressure TestGas Train and Controls TABLE-JBtu/hr Distance From Meter in feet Input 51-100 101-200 201-300 301-500Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves Multiple Unit Installations Gas Supply Pipe Sizing Gas Manifold Pressure AdjustmentTable L Connecting to Water Supply Relief Valve Water Flow SwitchLow Water Cutoff Water Connections Heating Boilers Only General Plumbing RulesCirculator Pump Requirements Heat Exchanger Pressure Drop Chart Circulator Pump SpecificationsPump Installation and Maintenance Primary/Secondary Boiler PipingTable O LTV Valve Kits Low Temperature Return Water SystemsInput LTV Valve Kit Btu/hr Radiant Floor and Snow Melt Heating Systems 10ºF 20ºF 30ºF 40ºFTemperature/Pressure Gauge Boiler Flow RatePlacing the Boiler in Operation Boiler Bypass RequirementsInstallation with a Chilled Water System Boiler Operating Temperature ControlWater Treatment Terminal Strip Connection OptionsFor Your Safety Read Before Operating Remote ON/OFF Boiler or Water HeaterOperation Power Up Quick Programming OverviewTo Turn Off Gas To Appliance Standard Btu/hr ModelsAdjust Menu Setting Descriptions Adjust Menu Settings for Operating ModesTABLE-Q TABLE-ROperating Modes Ignition Systems and StagesProgramming Buttons Temperature Control Access LevelsPlacement of Sensors Programming For Mode 1, Boiler Operation Graphic SymbolsStaging Logic Programming For Mode 2, Water Heating Operation Programming For Mode 3, Sequenced OperationRemote Mounting of Sensors TABLE-SError and Warning Messages HOT Surface Ignition SystemHot Surface Igniter and Ignition Control Module Hot Surface Ignition Control ModuleDiagnostic Status Indication Access to Internal Control PanelIgnition Control Diagnostic Codes Removing the Control PanelOperation and Diagnostic Lights Status LED Diagnostic CodesIgnition and Control Timings Hot Surface Ignition Module Timings NominalRequired Temperature Rise Temperature Rise ChartWater Velocity Control Water ChemistryPipe Size Requirements Circulating PumpTABLE-X 399,999 750,000 Btu/hr ModelsPotable Hot Water Temperature Control Settings Minimum Pump PerformanceHeat Exchanger TABLE-YHigh Water Temperature Limit Control Optional Relief ValveThermal Expansion Location of Cold Water Supply Piping ConnectionsFlue Gas Passageways Cleaning Procedures Burner Removal and CleaningAppliance Area Water Circulating PumpElectrical Heat Exchanger CleaningCombustion and Ventilation Air Set Up Procedure Adjusting Differential Air PressureAdjustment Procedure Servicing Hot Surface Igniter and Ignition Module Ignition System CheckoutSequence of Operation Ignition Troubleshooting Guide 990,000 2,070,000 Btu/hr Models Domestic Water Heaters Hydronic Heating Boilers Ladder Diagram 399,999 750,000 BTU/HR Models Hydronic Heating Boilers and Domestic Water Heaters Installation Ladder Diagram 990,000 2,070,000 BTU/HR Models Models Wiring Diagram Hydronic Heating Boilers and Domestic Water Heaters BTU/HR Models
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399, CF-CH(E)-i&s-08, 999 - 750 specifications

Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 is a cutting-edge boiler designed for commercial heating applications. With its robust construction and high efficiency, this model stands out in the crowded market of heating solutions.

One of the main features of the Lochinvar 999 - 750 is its exceptional thermal efficiency rating. The unit incorporates advanced condensing technology that allows it to recover heat from flue gases, which helps in achieving efficiency levels of up to 99%. This efficiency not only reduces energy consumption but also lowers operational costs, making it an excellent investment for businesses looking to minimize their carbon footprint.

The boiler is designed to provide a powerful output of 750 kW, ensuring it meets the heating demands of larger buildings or commercial spaces. Its capacity makes it suitable for a range of applications including schools, hospitals, and industrial facilities. Moreover, the unit features a built-in cascading system that enables multiple boilers to be connected, enhancing system reliability and flexibility.

In terms of technology, the Lochinvar 999 - 750 is equipped with a user-friendly touchscreen interface. This innovative control system allows operators to monitor and adjust settings with ease, providing real-time performance data and alerts for maintenance needs. The intelligent controls optimize operation to match the heating load, further enhancing energy efficiency.

Safety is a top priority with this model. It is built with multiple safety features such as automatic shut-off valves, pressure relief valves, and flame monitoring systems, ensuring safe operation under various conditions. The unit also adheres to stringent industry standards and regulations, making it a reliable choice for commercial applications.

Furthermore, the Lochinvar 999 - 750 is designed with serviceability in mind. Its compact footprint and accessible components simplify maintenance, reducing downtime and associated costs. The unit also supports a variety of fuel sources, including natural gas, propane, and biodiesel, providing flexibility to meet different facility requirements.

In summary, the Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 represents a blend of efficiency, reliability, and safety in commercial heating. Its advanced technologies and thoughtful design make it a powerful solution for various heating needs, making it an ideal choice for businesses aiming for excellence in energy management and operational efficiency.