Lochinvar CF-CH(E)-i&s-08, 999 - 750, 399 service manual Vent Kits, Direct Venting

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Hydronic Heating Boilers and Domestic Water Heaters

INSTALLATION Continued

FIG. 23A Horizontal DirectAire Installation (Illustration with Sidewall Venter and Sidewall Combustion Air)

Combustion air supplied from outdoors must be free of contaminants (see Combustion and Ventilation Air, page 8).

Vent Kits

You must order the Horizontal DirectAire™ Vent Kit for sidewall installation from the appliance manufacturer. See TABLE–F for kit numbers. Each kit includes a sidewall powered vent cap fan, proving switch, controls, combustion air inlet cap to supply air to a single unit, the transition adapter to attach the field supplied single wall air inlet pipe to the unit and installation instructions. Purchase flue pipe and air inlet pipe locally.

The sidewall air inlet cap supplied in the Horizontal DirectAire™ Vent Kit is used to supply combustion air to a single boiler. Combustion air supply pipes from multiple units can not be combined into a single air inlet pipe and inlet point.

WARNING: Only use the sidewall air inlet cap recommended by the appliance manufacturer. Using another sidewall air inlet cap may result in operational problems and the spillage of flue products. Spillage of flue products can cause personal injury or death due to carbon monoxide poisoning.

Venting of Flue Products

For venting flue products horizontally, follow all requirements in the installation instructions for sidewall venting.

Termination point for the flue products must follow the clearance requirements in Sidewall Venting Termination, page 19.

For proper operation, a barometric damper is provided for Horizontal DirectAireTM installations. The damper will help to ensure a draft between negative 0.04 to 0.08 inches w.c.

TABLE–E

TABLE-F

Horizontal DirectAire™ Kits

Input

Btu/hr Kit*

399,999 HDK3031

500,000 HDK3031

650,000 HDK3032

750,000 HDK3032

990,000 HDK3026

1,260,000 HDK3027

1,440,000 HDK3027

1,800,000 HDK3028

2,070,000 HDK3028

*These kits include a sidewall venter assembly, vent termination, DV box adapter, sidewall air inlet cap, and a barometric damper.

5. Direct Venting

IMPORTANT: Before installing venting system, follow all venting clearances and requirements found in the Venting, General Information section, page 11.

This option uses sealed AL29-4C vent materials for the flue outlet piping and separate combustion air inlet piping. This system terminates both the flue and combustion air inlet in the same pressure zone. The flue outlet and combustion air intake may terminate at either a sidewall or the rooftop.

To use the optional Direct Vent system, you must install specific vent kits and venting materials. The following is a detailed explanation of Direct Vent installation requirements, including the components used and vent kit part numbers.

Flue Outlet Piping

Venting Guidelines

If using this venting option, a sealed AL29-4C venting system for flue products is required on all models of this appliance. This venting system operates with a positive pressure in the vent. The internal combustion air blowers generate this positive pressure which operates the combustion process and also exhausts the flue products from the building.

This vent system has specific vent material and installation requirements. Only use listed sealed AL29-4C vent system materials. Follow all installation requirements. See TABLE–B, page 13 for proper pipe size for your unit. A list of sealed AL29-4C flue pipe manufacturers is located on page 24.

Seal all vent joints and seams gas-tight.

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Contents Domestic Water Heaters Hydronic Heating Boilers and Domestic Water Heaters General Product Information UnpackingSafety Information Installation Installation Clearances from Combustible ConstructionFreeze Protection Outdoor Boiler InstallationLocation Pump OperationCombustion and Ventilation AIR Shut-Down and DrainingFreeze Protection for a Heating Boiler System if required Combustion Air FilterCombustion Air Options Outside Combustion Air, No DuctsCombustion Air from Interior Space General Information VentingExhaust Fans Vertical Vent Termination Clearances and LocationSidewall Vent Termination Clearances and Location ChimneyLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Vertical Rooftop Air Inlet ClearancesCombined Air Inlet Points Vent System OptionsBarometric Damper Location Negative Draft Conventional Negative Draft VentingFlue Outlet Piping Vertical DirectAire Venting Vertical Vent Termination Clearances and LocationInstallation Vent Kits Venting of Flue ProductsSidewall Venting Termination Sidewall VentingSidewall Fan Sidewall Venting Without FanVenting Guidelines Masonry Chimney Installation Horizontal DirectAire VentingVent Kits Direct VentingVertical DV Venting Termination Flue Pipe Materials Connecting the Air Inlet Pipe to the UnitHorizontal DV Venting Termination Combustion Air Inlet PipingAir Inlet Piping Materials Sealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent PipeOutdoor Installation Venting MaximumOutdoor Vent/Air Inlet Location Outdoor Vent Cap KitGas Piping Connecting to GAS SupplyConnecting Gas Piping to Unit Gas Pressure TestBtu/hr Distance From Meter in feet Gas Train and ControlsTABLE-J Input 51-100 101-200 201-300 301-500Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves Multiple Unit Installations Gas Supply Pipe Sizing Gas Manifold Pressure AdjustmentTable L Connecting to Water Supply Relief Valve Water Flow SwitchLow Water Cutoff Water Connections Heating Boilers Only General Plumbing RulesCirculator Pump Requirements Pump Installation and Maintenance Heat Exchanger Pressure Drop ChartCirculator Pump Specifications Primary/Secondary Boiler PipingTable O LTV Valve Kits Low Temperature Return Water SystemsInput LTV Valve Kit Btu/hr Radiant Floor and Snow Melt Heating Systems 10ºF 20ºF 30ºF 40ºFPlacing the Boiler in Operation Temperature/Pressure GaugeBoiler Flow Rate Boiler Bypass RequirementsInstallation with a Chilled Water System Boiler Operating Temperature ControlWater Treatment Terminal Strip Connection OptionsFor Your Safety Read Before Operating Remote ON/OFF Boiler or Water HeaterOperation To Turn Off Gas To Appliance Power UpQuick Programming Overview Standard Btu/hr ModelsTABLE-Q Adjust Menu Setting DescriptionsAdjust Menu Settings for Operating Modes TABLE-ROperating Modes Ignition Systems and StagesProgramming Buttons Temperature Control Access LevelsPlacement of Sensors Programming For Mode 1, Boiler Operation Graphic SymbolsStaging Logic Remote Mounting of Sensors Programming For Mode 2, Water Heating OperationProgramming For Mode 3, Sequenced Operation TABLE-SHot Surface Igniter and Ignition Control Module Error and Warning MessagesHOT Surface Ignition System Hot Surface Ignition Control ModuleIgnition Control Diagnostic Codes Diagnostic Status IndicationAccess to Internal Control Panel Removing the Control PanelIgnition and Control Timings Operation and Diagnostic LightsStatus LED Diagnostic Codes Hot Surface Ignition Module Timings NominalWater Velocity Control Required Temperature RiseTemperature Rise Chart Water ChemistryTABLE-X Pipe Size RequirementsCirculating Pump 399,999 750,000 Btu/hr ModelsHeat Exchanger Potable Hot Water Temperature Control SettingsMinimum Pump Performance TABLE-YThermal Expansion High Water Temperature Limit ControlOptional Relief Valve Location of Cold Water Supply Piping ConnectionsAppliance Area Flue Gas Passageways Cleaning ProceduresBurner Removal and Cleaning Water Circulating PumpElectrical Heat Exchanger CleaningCombustion and Ventilation Air Set Up Procedure Adjusting Differential Air PressureAdjustment Procedure Servicing Hot Surface Igniter and Ignition Module Ignition System CheckoutSequence of Operation Ignition Troubleshooting Guide 990,000 2,070,000 Btu/hr Models Domestic Water Heaters Hydronic Heating Boilers Ladder Diagram 399,999 750,000 BTU/HR Models Hydronic Heating Boilers and Domestic Water Heaters Installation Ladder Diagram 990,000 2,070,000 BTU/HR Models Models Wiring Diagram Hydronic Heating Boilers and Domestic Water Heaters BTU/HR Models
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399, CF-CH(E)-i&s-08, 999 - 750 specifications

Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 is a cutting-edge boiler designed for commercial heating applications. With its robust construction and high efficiency, this model stands out in the crowded market of heating solutions.

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