Lochinvar CF-CH(E)-i&s-08, 399 HOT Surface Ignition System, Error and Warning Messages, Table-T

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Installation and Service Manual

3.Do not locate temperature sensor wiring near electric motors.

4.Do not locate temperature sensor wiring near welding equipment.

5.Make sure good mechanical connections are made to the sensor, any interconnecting wiring and the controller.

6.Do not mount sensor with leadwire end pointing up in an area where condensation can occur.

7.Use shielded wiring to connect the sensor to the control when the possibility of an electrically noisy environment exist. Shielded cable is recommended on all cable runs of more than 25 feet in length.

Note: Ground the cable shield at the connection to the boiler/electronic temperature control only. Do not ground the shielded cable at the sensor end.

To maintain temperature accuracy, sensor wires should be at least 18 AWG. See Table T below.

TABLE-T

Remote Wire Connection

Wire

Maximum

Gauge

Allowable Length

12 GA

100 ft

14 GA

75 ft

16 GA

50 ft

18 GA

30 ft

 

 

Error and Warning Messages

The temperature control will enumerate errors on the display when it senses any. If a sensor is shorted, the display will show “SHr” and an identification of which sensor is effected. If a sensor has an open circuit, the display will show “OPn” and an identification of the sensor effected. If freeze protection is active, the display will show “E02”. If the control read an error at power-up, the display will show “E01” (simply turn the power OFF and then ON again to reset the control). If ΔT MAX is utilized and the outlet temperature exceeds this value,

the display will show “Err”.

HOT SURFACE IGNITION SYSTEM

Hot Surface Igniter and Ignition Control Module

The 399,999 - 750,000 Btu/hr models have one ignition module and one hot surface igniter. The 990,000 - 2,070,000 Btu/hr models have two ignition modules and two hot surface igniters.

FIG. 51 Hot Surface Igniter

FIG. 52 Hot Surface Ignition Control Module

Hot Surface Ignition Control Module

Ignition Module Lockout Functions

The ignition module(s) may lockout in either a hard-lockout condition, requiring pushing of the reset button to recycle the control, or a soft-lockout condition which may recycle after an approximate five-minute waiting period. This soft-lockout condition is intended to allow self-correcting faults to correct themselves and permit normal operation. A typical hard-lockout fault is a flame failure condition. An ignition module that is in a hard-lockout condition may only be reset by pushing the reset button for the ignition control. The reset buttons are located on the front of the control panel. Upon a flame failure, the reset button is only active after the control module has completed its post-purge cycle. Turning main power “OFF” and then “ON” or cycling the thermostat will not reset a hard-lockout condition. Wait five seconds after turning on main power before pushing the reset button when the ignition module is in a hard lockout. The ignition module will go into a soft lockout if conditions of low air, low voltage or low hot surface igniter current. A soft-lockout condition will operate the combustion air fans for the post purge cycle and then the ignition module will pause for approximately five minutes. At the end of this timed pause, the ignition module will attempt a new trial for ignition sequence. If the soft-lockout fault condition has subsided or has been corrected at the end of the timed pause, main burner ignition should be achieved with the resumption of the normal trial for ignition sequence. If the control sensed fault is not corrected, the ignition module will continue in the soft-lockout condition. If the electronic thermostat opens during the soft-lockout period, the ignition module will exit soft lockout and wait for a new call for heat from the thermostat. A soft-lockout condition may also be reset by manually cycling the electronic thermostat or turning the main power switch “OFF” and then “ON” after the control sensed fault has been corrected.

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Contents Domestic Water Heaters Hydronic Heating Boilers and Domestic Water Heaters Unpacking General Product InformationSafety Information Installation Clearances from Combustible Construction InstallationLocation Outdoor Boiler InstallationFreeze Protection Pump OperationFreeze Protection for a Heating Boiler System if required Shut-Down and DrainingCombustion and Ventilation AIR Combustion Air FilterOutside Combustion Air, No Ducts Combustion Air OptionsCombustion Air from Interior Space Exhaust Fans VentingGeneral Information Vertical Vent Termination Clearances and LocationChimney Sidewall Vent Termination Clearances and LocationLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Clearances Vertical Rooftop Air InletCombined Air Inlet Points Vent System OptionsBarometric Damper Location Negative Draft Conventional Negative Draft VentingFlue Outlet Piping Vertical Vent Termination Clearances and Location Vertical DirectAire VentingVenting of Flue Products Installation Vent KitsSidewall Fan Sidewall VentingSidewall Venting Termination Sidewall Venting Without FanVenting Guidelines Horizontal DirectAire Venting Masonry Chimney InstallationDirect Venting Vent KitsVertical DV Venting Termination Horizontal DV Venting Termination Connecting the Air Inlet Pipe to the UnitFlue Pipe Materials Combustion Air Inlet PipingSealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent Pipe Air Inlet Piping MaterialsMaximum Outdoor Installation VentingOutdoor Vent Cap Kit Outdoor Vent/Air Inlet LocationConnecting Gas Piping to Unit Connecting to GAS SupplyGas Piping Gas Pressure TestTABLE-J Gas Train and ControlsBtu/hr Distance From Meter in feet Input 51-100 101-200 201-300 301-500Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves Multiple Unit Installations Gas Supply Pipe Sizing Gas Manifold Pressure AdjustmentTable L Connecting to Water Supply Relief Valve Water Flow SwitchLow Water Cutoff Water Connections Heating Boilers Only General Plumbing RulesCirculator Pump Requirements Circulator Pump Specifications Heat Exchanger Pressure Drop ChartPump Installation and Maintenance Primary/Secondary Boiler PipingTable O LTV Valve Kits Low Temperature Return Water SystemsInput LTV Valve Kit Btu/hr 10ºF 20ºF 30ºF 40ºF Radiant Floor and Snow Melt Heating SystemsBoiler Flow Rate Temperature/Pressure GaugePlacing the Boiler in Operation Boiler Bypass RequirementsBoiler Operating Temperature Control Installation with a Chilled Water SystemTerminal Strip Connection Options Water TreatmentRemote ON/OFF Boiler or Water Heater For Your Safety Read Before OperatingOperation Quick Programming Overview Power UpTo Turn Off Gas To Appliance Standard Btu/hr ModelsAdjust Menu Settings for Operating Modes Adjust Menu Setting DescriptionsTABLE-Q TABLE-ROperating Modes Ignition Systems and StagesProgramming Buttons Temperature Control Access LevelsPlacement of Sensors Programming For Mode 1, Boiler Operation Graphic SymbolsStaging Logic Programming For Mode 3, Sequenced Operation Programming For Mode 2, Water Heating OperationRemote Mounting of Sensors TABLE-SHOT Surface Ignition System Error and Warning MessagesHot Surface Igniter and Ignition Control Module Hot Surface Ignition Control ModuleAccess to Internal Control Panel Diagnostic Status IndicationIgnition Control Diagnostic Codes Removing the Control PanelStatus LED Diagnostic Codes Operation and Diagnostic LightsIgnition and Control Timings Hot Surface Ignition Module Timings NominalTemperature Rise Chart Required Temperature RiseWater Velocity Control Water ChemistryCirculating Pump Pipe Size RequirementsTABLE-X 399,999 750,000 Btu/hr ModelsMinimum Pump Performance Potable Hot Water Temperature Control SettingsHeat Exchanger TABLE-YOptional Relief Valve High Water Temperature Limit ControlThermal Expansion Location of Cold Water Supply Piping ConnectionsBurner Removal and Cleaning Flue Gas Passageways Cleaning ProceduresAppliance Area Water Circulating PumpElectrical Heat Exchanger CleaningCombustion and Ventilation Air Set Up Procedure Adjusting Differential Air PressureAdjustment Procedure Ignition System Checkout Servicing Hot Surface Igniter and Ignition ModuleSequence of Operation Ignition Troubleshooting Guide 990,000 2,070,000 Btu/hr Models Domestic Water Heaters Hydronic Heating Boilers Ladder Diagram 399,999 750,000 BTU/HR Models Hydronic Heating Boilers and Domestic Water Heaters Installation Ladder Diagram 990,000 2,070,000 BTU/HR Models Models Wiring Diagram Hydronic Heating Boilers and Domestic Water Heaters BTU/HR Models
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399, CF-CH(E)-i&s-08, 999 - 750 specifications

Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 is a cutting-edge boiler designed for commercial heating applications. With its robust construction and high efficiency, this model stands out in the crowded market of heating solutions.

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