Lochinvar CF-CH(E)-i&s-08 Location, Freeze Protection, Pump Operation, Hydronic System Antifreeze

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Installation and Service Manual

Base for Combustible Floors

There are no manufactured combustible floor base kits available for 990,000 - 2,070,000 Btu models. See Table-A below for floor base kits that are available.

You must construct a base for combustible floor installation. Install unit over a base of hollow clay tiles or concrete blocks from 8" to 12" thick and extending at least 24" beyond the unit sides. Place tiles or blocks so that the holes line up horizontally to provide a clear passage through the tiles or blocks. Place a 1/2" fireproof millboard over the top of the tile or block base. Place a 20-gauge sheet metal cover over the fireproof millboard. Center the unit on the base. Also follow this procedure if electrical conduit runs through the floor beneath the unit. This base must meet all local fire and safety codes.

The value of ΔTMIN can be changed to a value between 1°F and 20°F. This will cause the unit to continue pump operation until the ΔT is less than the value selected (30 second minimum).

A value of “ON” is selectable through the control for ΔTMIN. This will operate the pump continuously. Alternatively, the pump can be powered by a separate circuit for continuous operation.

Note: Pump relay is rated for 1 HP maximum.

Location

Locate indoor boilers and hot water supply boilers in a room having a temperature safely above freezing [32°F (0°C)].

TABLE - A

COMBUSTIBLE FLOOR KITS

Input Btu/hr

Kit Number

 

CFK3301

399,999

500,000

CFK3302

650,000

CFK3303

750,000

CFK3304

CAUTION: A mechanical room operating under a negative pressure may experience a down draft in the flue of a boiler which is not firing. The cold outside air pulled down the flue may freeze a heat exchanger. This condition must be corrected to provide adequate freeze protection.

FREEZE PROTECTION

Although these units are CSA International design certified for outdoor installations, such installations are not recommended in areas where the danger of freezing exists. You must provide proper freeze protection for outdoor installations, units installed in unheated mechanical rooms or where temperatures may drop to the freezing point or lower. If freeze protection is not provided for the system, a low ambient temperature alarm is recommended for the mechanical room. Damage to the unit by freezing is non-warrantable.

Anytime the temperature measured at any of the sensors (except the outside air temperature sensor) drops below 35°F (2°C), the control turns on the pump contact and the alarm relay. The screen displays an error message (EO2).

Pump Operation

This unit is equipped with a pump delay feature as standard. The delay is selectable through the temperature controller. As shipped from the factory, the ΔTMIN is set to “OFF”, which creates a 30 second pump delay at the end of a Call for Heat.

Hydronic System Antifreeze

Freeze protection for a heating boiler or hot water supply boiler using an indirect coil can be provided by using hydronic system antifreeze. Follow the appliance manufacturers instructions. Do not use undiluted or automotive type antifreeze.

WARNING: Do not use antifreeze in domestic water heater applications.

Outdoor Boiler Installation

Adequate hydronic system antifreeze must be used. A snow screen should be installed to prevent snow and ice accumulation around the unit or its venting system.

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Contents Domestic Water Heaters Hydronic Heating Boilers and Domestic Water Heaters Unpacking General Product InformationSafety Information Installation Clearances from Combustible Construction InstallationPump Operation Outdoor Boiler InstallationLocation Freeze ProtectionCombustion Air Filter Shut-Down and DrainingFreeze Protection for a Heating Boiler System if required Combustion and Ventilation AIROutside Combustion Air, No Ducts Combustion Air OptionsCombustion Air from Interior Space Vertical Vent Termination Clearances and Location VentingExhaust Fans General InformationChimney Sidewall Vent Termination Clearances and LocationLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Clearances Vertical Rooftop Air InletCombined Air Inlet Points Vent System OptionsBarometric Damper Location Negative Draft Conventional Negative Draft VentingFlue Outlet Piping Vertical Vent Termination Clearances and Location Vertical DirectAire VentingVenting of Flue Products Installation Vent KitsSidewall Venting Without Fan Sidewall VentingSidewall Fan Sidewall Venting TerminationVenting Guidelines Horizontal DirectAire Venting Masonry Chimney InstallationDirect Venting Vent KitsVertical DV Venting Termination Combustion Air Inlet Piping Connecting the Air Inlet Pipe to the UnitHorizontal DV Venting Termination Flue Pipe MaterialsSealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent Pipe Air Inlet Piping MaterialsMaximum Outdoor Installation VentingOutdoor Vent Cap Kit Outdoor Vent/Air Inlet LocationGas Pressure Test Connecting to GAS SupplyConnecting Gas Piping to Unit Gas PipingInput 51-100 101-200 201-300 301-500 Gas Train and ControlsTABLE-J Btu/hr Distance From Meter in feetChecking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves Multiple Unit Installations Gas Supply Pipe Sizing Gas Manifold Pressure AdjustmentTable L Connecting to Water Supply Relief Valve Water Flow SwitchLow Water Cutoff Water Connections Heating Boilers Only General Plumbing RulesCirculator Pump Requirements Primary/Secondary Boiler Piping Heat Exchanger Pressure Drop ChartCirculator Pump Specifications Pump Installation and MaintenanceTable O LTV Valve Kits Low Temperature Return Water SystemsInput LTV Valve Kit Btu/hr 10ºF 20ºF 30ºF 40ºF Radiant Floor and Snow Melt Heating SystemsBoiler Bypass Requirements Temperature/Pressure GaugeBoiler Flow Rate Placing the Boiler in OperationBoiler Operating Temperature Control Installation with a Chilled Water SystemTerminal Strip Connection Options Water TreatmentRemote ON/OFF Boiler or Water Heater For Your Safety Read Before OperatingOperation Standard Btu/hr Models Power UpQuick Programming Overview To Turn Off Gas To ApplianceTABLE-R Adjust Menu Setting DescriptionsAdjust Menu Settings for Operating Modes TABLE-QOperating Modes Ignition Systems and StagesProgramming Buttons Temperature Control Access LevelsPlacement of Sensors Programming For Mode 1, Boiler Operation Graphic SymbolsStaging Logic TABLE-S Programming For Mode 2, Water Heating OperationProgramming For Mode 3, Sequenced Operation Remote Mounting of SensorsHot Surface Ignition Control Module Error and Warning MessagesHOT Surface Ignition System Hot Surface Igniter and Ignition Control ModuleRemoving the Control Panel Diagnostic Status IndicationAccess to Internal Control Panel Ignition Control Diagnostic CodesHot Surface Ignition Module Timings Nominal Operation and Diagnostic LightsStatus LED Diagnostic Codes Ignition and Control TimingsWater Chemistry Required Temperature RiseTemperature Rise Chart Water Velocity Control399,999 750,000 Btu/hr Models Pipe Size RequirementsCirculating Pump TABLE-XTABLE-Y Potable Hot Water Temperature Control SettingsMinimum Pump Performance Heat ExchangerLocation of Cold Water Supply Piping Connections High Water Temperature Limit ControlOptional Relief Valve Thermal ExpansionWater Circulating Pump Flue Gas Passageways Cleaning ProceduresBurner Removal and Cleaning Appliance AreaElectrical Heat Exchanger CleaningCombustion and Ventilation Air Set Up Procedure Adjusting Differential Air PressureAdjustment Procedure Ignition System Checkout Servicing Hot Surface Igniter and Ignition ModuleSequence of Operation Ignition Troubleshooting Guide 990,000 2,070,000 Btu/hr Models Domestic Water Heaters Hydronic Heating Boilers Ladder Diagram 399,999 750,000 BTU/HR Models Hydronic Heating Boilers and Domestic Water Heaters Installation Ladder Diagram 990,000 2,070,000 BTU/HR Models Models Wiring Diagram Hydronic Heating Boilers and Domestic Water Heaters BTU/HR Models
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399, CF-CH(E)-i&s-08, 999 - 750 specifications

Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 is a cutting-edge boiler designed for commercial heating applications. With its robust construction and high efficiency, this model stands out in the crowded market of heating solutions.

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