Lochinvar 999 - 750, CF-CH(E)-i&s-08 Low Temperature Return Water Systems, Table O LTV Valve Kits

Page 36

Hydronic Heating Boilers and Domestic Water Heaters

INSTALLATION Continued

Table - O

LTV Valve Kits

Input

LTV Valve Kit

Btu/hr

399,999 - 750,000VAL3048

990,000 - 2,070,000 VAL3047

 

 

 

 

 

 

 

 

 

 

 

Be sure to install the LTV valve per the piping diagrams

 

 

 

 

 

 

 

 

 

 

 

included with the kits. Alternatively, a bypass as shown in

 

 

 

 

 

 

 

 

 

 

 

FIG. 38 may be piped into the system. This piping is like a

 

 

 

 

 

 

 

 

 

 

 

primary/secondary boiler installation with a bypass in the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

secondary boiler piping. Inlet water temperatures below 140°F

 

 

 

 

 

 

 

 

 

 

 

(60°C) can excessively cool the products of combustion

 

 

 

 

 

 

 

 

 

 

 

resulting in condensation on the heat exchanger and in the flue.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condensation can cause operational problems, bad

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

combustion, sooting, flue gas spillage and reduced service life

 

 

 

 

 

 

 

 

 

 

 

of the vent system and related components. The bypass allows

FIG. 36 Primary/Secondary Piping of a Single Boiler

part of the boiler discharge water to be mixed with the cooler

boiler return water to increase the boiler inlet temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

above 140°F (60°C). This should prevent the products of

 

 

 

 

 

 

 

 

 

 

 

combustion from condensing in most installations. The bypass

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

should be fully sized with a balancing valve to allow for proper

 

 

 

 

 

 

 

 

 

 

 

adjustment. A valve must also be provided on the boiler

 

 

 

 

 

 

 

 

 

 

 

discharge, after the bypass. Closing this discharge valve forces

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

water through the bypass. Start boiler adjustment with the

 

 

 

 

 

 

 

 

 

 

 

bypass valve in the full open position and the boiler discharge

 

 

 

 

 

 

 

 

 

 

 

valve half open. A small amount of the higher temperature

 

 

 

 

 

 

 

 

 

 

 

boiler discharge water is mixed with the system water to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

maintain the desired lower system temperature. A remote low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

temperature range operator is recommended to control the

 

 

 

 

 

 

 

 

 

 

 

boiler operation based on the lower system temperature. (See

 

 

 

 

 

 

 

 

 

 

 

Terminal Strip Connection Options starting on

 

 

 

 

 

 

 

 

 

 

 

page 40).

FIG. 37 Primary/Secondary Piping of Multiple Boilers

Low Temperature Return Water

Systems

Any non-condensing boiler and venting system will develop operational problems when exposed to inlet water temperatures below 140°F. Lochinvar offers a low temperature protection valve (LTV) that is factory preset to

maintain 140°F inlet water to the boiler regardless of the FIG. 38 Boiler with Low Temperature Bypass Piping system return water temperature. See Table O for available

valve kits.

36

Image 36
Contents Domestic Water Heaters Hydronic Heating Boilers and Domestic Water Heaters General Product Information UnpackingSafety Information Installation Installation Clearances from Combustible ConstructionOutdoor Boiler Installation LocationFreeze Protection Pump OperationShut-Down and Draining Freeze Protection for a Heating Boiler System if requiredCombustion and Ventilation AIR Combustion Air FilterCombustion Air Options Outside Combustion Air, No DuctsCombustion Air from Interior Space Venting Exhaust FansGeneral Information Vertical Vent Termination Clearances and LocationSidewall Vent Termination Clearances and Location ChimneyCombustion Air Inlet Piping Length of Air Inlet PipeSidewall Air Inlet Vertical Rooftop Air Inlet ClearancesVent System Options Combined Air Inlet PointsBarometric Damper Location Conventional Negative Draft Venting Negative DraftFlue Outlet Piping Vertical DirectAire Venting Vertical Vent Termination Clearances and LocationInstallation Vent Kits Venting of Flue ProductsSidewall Venting Sidewall FanSidewall Venting Termination Sidewall Venting Without FanVenting Guidelines Masonry Chimney Installation Horizontal DirectAire VentingVent Kits Direct VentingVertical DV Venting Termination Connecting the Air Inlet Pipe to the Unit Horizontal DV Venting TerminationFlue Pipe Materials Combustion Air Inlet PipingAir Inlet Piping Materials Sealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent PipeOutdoor Installation Venting MaximumOutdoor Vent/Air Inlet Location Outdoor Vent Cap KitConnecting to GAS Supply Connecting Gas Piping to UnitGas Piping Gas Pressure TestGas Train and Controls TABLE-JBtu/hr Distance From Meter in feet Input 51-100 101-200 201-300 301-500Combination Gas Valves Checking Gas Supply PressureVenting of Combination Gas Valves Gas Manifold Pressure Adjustment Multiple Unit Installations Gas Supply Pipe SizingTable L Connecting to Water Supply Water Flow Switch Relief ValveLow Water Cutoff General Plumbing Rules Water Connections Heating Boilers OnlyCirculator Pump Requirements Heat Exchanger Pressure Drop Chart Circulator Pump SpecificationsPump Installation and Maintenance Primary/Secondary Boiler PipingLow Temperature Return Water Systems Table O LTV Valve KitsInput LTV Valve Kit Btu/hr Radiant Floor and Snow Melt Heating Systems 10ºF 20ºF 30ºF 40ºFTemperature/Pressure Gauge Boiler Flow RatePlacing the Boiler in Operation Boiler Bypass RequirementsInstallation with a Chilled Water System Boiler Operating Temperature ControlWater Treatment Terminal Strip Connection OptionsFor Your Safety Read Before Operating Remote ON/OFF Boiler or Water HeaterOperation Power Up Quick Programming OverviewTo Turn Off Gas To Appliance Standard Btu/hr ModelsAdjust Menu Setting Descriptions Adjust Menu Settings for Operating ModesTABLE-Q TABLE-RIgnition Systems and Stages Operating ModesProgramming Buttons Access Levels Temperature ControlPlacement of Sensors Graphic Symbols Programming For Mode 1, Boiler OperationStaging Logic Programming For Mode 2, Water Heating Operation Programming For Mode 3, Sequenced OperationRemote Mounting of Sensors TABLE-SError and Warning Messages HOT Surface Ignition SystemHot Surface Igniter and Ignition Control Module Hot Surface Ignition Control ModuleDiagnostic Status Indication Access to Internal Control PanelIgnition Control Diagnostic Codes Removing the Control PanelOperation and Diagnostic Lights Status LED Diagnostic CodesIgnition and Control Timings Hot Surface Ignition Module Timings NominalRequired Temperature Rise Temperature Rise ChartWater Velocity Control Water ChemistryPipe Size Requirements Circulating PumpTABLE-X 399,999 750,000 Btu/hr ModelsPotable Hot Water Temperature Control Settings Minimum Pump PerformanceHeat Exchanger TABLE-YHigh Water Temperature Limit Control Optional Relief ValveThermal Expansion Location of Cold Water Supply Piping ConnectionsFlue Gas Passageways Cleaning Procedures Burner Removal and CleaningAppliance Area Water Circulating PumpHeat Exchanger Cleaning ElectricalCombustion and Ventilation Air Adjusting Differential Air Pressure Set Up ProcedureAdjustment Procedure Servicing Hot Surface Igniter and Ignition Module Ignition System CheckoutSequence of Operation Ignition Troubleshooting Guide 990,000 2,070,000 Btu/hr Models Domestic Water Heaters Hydronic Heating Boilers Ladder Diagram 399,999 750,000 BTU/HR Models Hydronic Heating Boilers and Domestic Water Heaters Installation Ladder Diagram 990,000 2,070,000 BTU/HR Models Models Wiring Diagram Hydronic Heating Boilers and Domestic Water Heaters BTU/HR Models
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399, CF-CH(E)-i&s-08, 999 - 750 specifications

Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 is a cutting-edge boiler designed for commercial heating applications. With its robust construction and high efficiency, this model stands out in the crowded market of heating solutions.

One of the main features of the Lochinvar 999 - 750 is its exceptional thermal efficiency rating. The unit incorporates advanced condensing technology that allows it to recover heat from flue gases, which helps in achieving efficiency levels of up to 99%. This efficiency not only reduces energy consumption but also lowers operational costs, making it an excellent investment for businesses looking to minimize their carbon footprint.

The boiler is designed to provide a powerful output of 750 kW, ensuring it meets the heating demands of larger buildings or commercial spaces. Its capacity makes it suitable for a range of applications including schools, hospitals, and industrial facilities. Moreover, the unit features a built-in cascading system that enables multiple boilers to be connected, enhancing system reliability and flexibility.

In terms of technology, the Lochinvar 999 - 750 is equipped with a user-friendly touchscreen interface. This innovative control system allows operators to monitor and adjust settings with ease, providing real-time performance data and alerts for maintenance needs. The intelligent controls optimize operation to match the heating load, further enhancing energy efficiency.

Safety is a top priority with this model. It is built with multiple safety features such as automatic shut-off valves, pressure relief valves, and flame monitoring systems, ensuring safe operation under various conditions. The unit also adheres to stringent industry standards and regulations, making it a reliable choice for commercial applications.

Furthermore, the Lochinvar 999 - 750 is designed with serviceability in mind. Its compact footprint and accessible components simplify maintenance, reducing downtime and associated costs. The unit also supports a variety of fuel sources, including natural gas, propane, and biodiesel, providing flexibility to meet different facility requirements.

In summary, the Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 represents a blend of efficiency, reliability, and safety in commercial heating. Its advanced technologies and thoughtful design make it a powerful solution for various heating needs, making it an ideal choice for businesses aiming for excellence in energy management and operational efficiency.