Lochinvar CF-CH(E)-i&s-08, 999 - 750, 399 Connecting to GAS Supply, Gas Piping, Gas Pressure Test

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Hydronic Heating Boilers and Domestic Water Heaters

INSTALLATION Continued

CONNECTING TO GAS SUPPLY

Only supply gas type specified on the unit’s rating plate. This unit is orificed for operation up to 2000 feet altitude. If installing above 2000 feet elevation, consult the appliance manufacturer.

INLET PRESSURE: Measure inlet pressure at the inlet pressure tap located upstream of the combination gas valve(s).

See TABLE–I for maximum and minimum inlet pressures. Do not exceed the maximum. Minimum inlet pressure is for the purpose of input adjustment.

Gas Piping

To safely operate this unit, you must properly size the gas supply piping. See TABLES-J, K, & L for piping and fitting requirements. Gas pipe size may be larger than heater connection.

For ease of service, install a union.

Install a manual main gas shutoff valve, outside of the unit gas connection within six feet of the unit in accordance with the requirements of the National Fuel Gas Code, ANSI Z223.1.

You must provide a sediment trap (drip leg) in the inlet of the gas connection to the unit.

NOTE: It is the installer’s responsibility to supply the sediment trap (drip leg).

TABLE-I

Inlet Pressure

 

Max.

Min.

Nat. Gas

10.5" w.c.

4.5" w.c.

LP Gas

13" w.c.

8" w.c.

TABLE–H

Inlet P

IMPORTANT: Do not block access to the electrical cover plate when installing the sediment trap. The sediment trap must be a minimum of 12 inches from the appliance.

MANIFOLD PRESSURE: Measure manifold pressure at the pressure tap on the downstream side of the combination gas valves. The gas regulator on the unit’s combination gas valve is adjustable to supply proper manifold pressure for normal operation. See TABLE–M, page 32 for net manifold pressure settings.

If you must adjust regulator pressure, follow the instructions under Gas Manifold Pressure Adjustment, page 31. Do not increase regulator pressure beyond specified pressure setting.

Gas Pressure Test

1.Disconnect unit from the gas supply piping system during any piping system pressure testing greater than 1/2 PSIG (3.5kPa).

2.Isolate the unit from the gas supply piping system by closing a manual shutoff valve during any piping system pressure testing that is equal to or less than 1/2 PSIG (3.5kPa).

3.Test all gas connections for gas leaks before placing unit in operation.

The combination gas valves have an integral vent limiting device and do not require venting to atmosphere, outside the building. The unit will not operate properly if the reference hose is removed or a vent to atmosphere is installed.

Optional gas controls may require routing of bleeds and vents to the atmosphere, outside the building when required by local codes.

Connecting Gas Piping to Unit

All gas connections must be made with pipe joint compound resistant to the action of liquefied petroleum (L.P.) and natural gases. All piping must comply with local codes and ordinances. Piping installations must comply with approved standards and practices.

1.Make sure gas line is a separate line direct from the meter unless the existing gas line is of sufficient capacity. Verify pipe size with your gas supplier.

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Contents Domestic Water Heaters Hydronic Heating Boilers and Domestic Water Heaters General Product Information UnpackingSafety Information Installation Installation Clearances from Combustible ConstructionOutdoor Boiler Installation LocationFreeze Protection Pump OperationShut-Down and Draining Freeze Protection for a Heating Boiler System if requiredCombustion and Ventilation AIR Combustion Air FilterCombustion Air Options Outside Combustion Air, No DuctsCombustion Air from Interior Space Venting Exhaust FansGeneral Information Vertical Vent Termination Clearances and LocationSidewall Vent Termination Clearances and Location ChimneyLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Vertical Rooftop Air Inlet ClearancesCombined Air Inlet Points Vent System OptionsBarometric Damper Location Negative Draft Conventional Negative Draft VentingFlue Outlet Piping Vertical DirectAire Venting Vertical Vent Termination Clearances and LocationInstallation Vent Kits Venting of Flue ProductsSidewall Venting Sidewall FanSidewall Venting Termination Sidewall Venting Without FanVenting Guidelines Masonry Chimney Installation Horizontal DirectAire VentingVent Kits Direct VentingVertical DV Venting Termination Connecting the Air Inlet Pipe to the Unit Horizontal DV Venting TerminationFlue Pipe Materials Combustion Air Inlet PipingAir Inlet Piping Materials Sealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent PipeOutdoor Installation Venting MaximumOutdoor Vent/Air Inlet Location Outdoor Vent Cap KitConnecting to GAS Supply Connecting Gas Piping to UnitGas Piping Gas Pressure TestGas Train and Controls TABLE-JBtu/hr Distance From Meter in feet Input 51-100 101-200 201-300 301-500Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves Multiple Unit Installations Gas Supply Pipe Sizing Gas Manifold Pressure AdjustmentTable L Connecting to Water Supply Relief Valve Water Flow SwitchLow Water Cutoff Water Connections Heating Boilers Only General Plumbing RulesCirculator Pump Requirements Heat Exchanger Pressure Drop Chart Circulator Pump SpecificationsPump Installation and Maintenance Primary/Secondary Boiler PipingTable O LTV Valve Kits Low Temperature Return Water SystemsInput LTV Valve Kit Btu/hr Radiant Floor and Snow Melt Heating Systems 10ºF 20ºF 30ºF 40ºFTemperature/Pressure Gauge Boiler Flow RatePlacing the Boiler in Operation Boiler Bypass RequirementsInstallation with a Chilled Water System Boiler Operating Temperature ControlWater Treatment Terminal Strip Connection OptionsFor Your Safety Read Before Operating Remote ON/OFF Boiler or Water HeaterOperation Power Up Quick Programming OverviewTo Turn Off Gas To Appliance Standard Btu/hr ModelsAdjust Menu Setting Descriptions Adjust Menu Settings for Operating ModesTABLE-Q TABLE-ROperating Modes Ignition Systems and StagesProgramming Buttons Temperature Control Access LevelsPlacement of Sensors Programming For Mode 1, Boiler Operation Graphic SymbolsStaging Logic Programming For Mode 2, Water Heating Operation Programming For Mode 3, Sequenced OperationRemote Mounting of Sensors TABLE-SError and Warning Messages HOT Surface Ignition SystemHot Surface Igniter and Ignition Control Module Hot Surface Ignition Control ModuleDiagnostic Status Indication Access to Internal Control PanelIgnition Control Diagnostic Codes Removing the Control PanelOperation and Diagnostic Lights Status LED Diagnostic CodesIgnition and Control Timings Hot Surface Ignition Module Timings NominalRequired Temperature Rise Temperature Rise ChartWater Velocity Control Water ChemistryPipe Size Requirements Circulating PumpTABLE-X 399,999 750,000 Btu/hr ModelsPotable Hot Water Temperature Control Settings Minimum Pump PerformanceHeat Exchanger TABLE-YHigh Water Temperature Limit Control Optional Relief ValveThermal Expansion Location of Cold Water Supply Piping ConnectionsFlue Gas Passageways Cleaning Procedures Burner Removal and CleaningAppliance Area Water Circulating PumpElectrical Heat Exchanger CleaningCombustion and Ventilation Air Set Up Procedure Adjusting Differential Air PressureAdjustment Procedure Servicing Hot Surface Igniter and Ignition Module Ignition System CheckoutSequence of Operation Ignition Troubleshooting Guide 990,000 2,070,000 Btu/hr Models Domestic Water Heaters Hydronic Heating Boilers Ladder Diagram 399,999 750,000 BTU/HR Models Hydronic Heating Boilers and Domestic Water Heaters Installation Ladder Diagram 990,000 2,070,000 BTU/HR Models Models Wiring Diagram Hydronic Heating Boilers and Domestic Water Heaters BTU/HR Models
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399, CF-CH(E)-i&s-08, 999 - 750 specifications

Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 is a cutting-edge boiler designed for commercial heating applications. With its robust construction and high efficiency, this model stands out in the crowded market of heating solutions.

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