Lochinvar 399, 999 - 750, CF-CH(E)-i&s-08 service manual Connecting to Water Supply

Page 32

Hydronic Heating Boilers and Domestic Water Heaters

INSTALLATION Continued

4.Locate the reference hose on the second gas valve which goes from the vent fitting on the gas valve to a barbed fitting on the deck of the unit (see FIG. 31).

5.Remove the flexible cap from the barbed fitting on the “tee” located in this line and hook one side of the manometer, or (-) side of a magnehelic gauge, to this “tee”.

Retain this cap for future use.

6.Remove the 1/8" hex plug from the manifold pressure tap on the gas valve (see FIG. 31). Retain plug for future use.

7.Install a fitting in this tap that is suitable for connection of a hose to a manometer, or (+) side of a magnehelic gauge (see FIG. 31).

8.Turn the power switch to the “I” or “ON” position.

9.Push the reset button(s) for the ignition control(s), if necessary.

10.Set the electronic temperature control to call for heat (see Programming Temperature Control).

11.Once the unit is firing the manometer/magnehelic will reflect the Manifold Gas Pressure. Compare this reading to the respective value in TABLE-M for Natural Gas or Propane Gas.

12.If adjustment is necessary, remove the regulator cover screw on the gas valve. NOTE: If the gas valve under adjustment is located on a manifold assembly monitored by an igniter, the unit may shut down and recycle when the regulator cover screw is removed. This is normal.

13.Turn the regulator adjustment screw “clockwise” to raise the regulator gas pressure. Turn the regulator adjustment screw “counterclockwise” to lower the regulator gas pressure.

14.Replace the regulator cover screw and make sure it is tight for proper operation.

15.Read the value on the manometer/magnehelic and compare it to the values in TABLE-M.

16.Repeat this adjustment procedure for each gas valve as necessary to adjust to the proper manifold gas pressure.

17.Remove hoses, replace and tighten plugs and caps when complete.

18.Replace top front upper jacket access panels and control panel door in reverse order.

FIG. 31 Measuring Manifold Gas Pressure

19.If proper ignition and burner operation is not achieved after checking gas supply pressure, see Cleaning and Maintenance, page 57 for Combustion Air Fan Adjustment. Follow the procedure to adjust the combustion air fans as necessary.

 

TABLE-M

ressure

Net Manifold Pressure

 

 

 

399,999 - 750,000

 

Nat. Gas

1.8" w.c.

 

LP Gas

4.6" w.c.

 

 

 

990,000 - 2,070,000

 

Nat. Gas

1.2" w.c.

 

LP Gas

4.6" w.c.

 

 

 

 

CONNECTING TO WATER SUPPLY

Inlet and Outlet Connections

For ease of service, install unions on the water inlet and water outlet of the unit. The connection to the unit marked “Inlet” on the header should be used for return from the system. The connection on the header marked “Outlet” is to be connected to the supply side of the system.

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Contents Domestic Water Heaters Hydronic Heating Boilers and Domestic Water Heaters General Product Information UnpackingSafety Information Installation Installation Clearances from Combustible ConstructionOutdoor Boiler Installation LocationFreeze Protection Pump OperationShut-Down and Draining Freeze Protection for a Heating Boiler System if requiredCombustion and Ventilation AIR Combustion Air FilterCombustion Air Options Outside Combustion Air, No DuctsCombustion Air from Interior Space Venting Exhaust FansGeneral Information Vertical Vent Termination Clearances and LocationSidewall Vent Termination Clearances and Location ChimneySidewall Air Inlet Combustion Air Inlet PipingLength of Air Inlet Pipe Vertical Rooftop Air Inlet ClearancesBarometric Damper Location Vent System OptionsCombined Air Inlet Points Flue Outlet Piping Conventional Negative Draft VentingNegative Draft Vertical DirectAire Venting Vertical Vent Termination Clearances and LocationInstallation Vent Kits Venting of Flue ProductsSidewall Venting Sidewall FanSidewall Venting Termination Sidewall Venting Without FanVenting Guidelines Masonry Chimney Installation Horizontal DirectAire VentingVent Kits Direct VentingVertical DV Venting Termination Connecting the Air Inlet Pipe to the Unit Horizontal DV Venting TerminationFlue Pipe Materials Combustion Air Inlet PipingAir Inlet Piping Materials Sealing PVC, CPVC, ABS, Dryer Vent, and Flex Duct Vent PipeOutdoor Installation Venting MaximumOutdoor Vent/Air Inlet Location Outdoor Vent Cap KitConnecting to GAS Supply Connecting Gas Piping to UnitGas Piping Gas Pressure TestGas Train and Controls TABLE-JBtu/hr Distance From Meter in feet Input 51-100 101-200 201-300 301-500Venting of Combination Gas Valves Combination Gas ValvesChecking Gas Supply Pressure Table L Gas Manifold Pressure AdjustmentMultiple Unit Installations Gas Supply Pipe Sizing Connecting to Water Supply Low Water Cutoff Water Flow SwitchRelief Valve Circulator Pump Requirements General Plumbing RulesWater Connections Heating Boilers Only Heat Exchanger Pressure Drop Chart Circulator Pump SpecificationsPump Installation and Maintenance Primary/Secondary Boiler PipingInput LTV Valve Kit Btu/hr Low Temperature Return Water SystemsTable O LTV Valve Kits Radiant Floor and Snow Melt Heating Systems 10ºF 20ºF 30ºF 40ºFTemperature/Pressure Gauge Boiler Flow RatePlacing the Boiler in Operation Boiler Bypass RequirementsInstallation with a Chilled Water System Boiler Operating Temperature ControlWater Treatment Terminal Strip Connection OptionsFor Your Safety Read Before Operating Remote ON/OFF Boiler or Water HeaterOperation Power Up Quick Programming OverviewTo Turn Off Gas To Appliance Standard Btu/hr ModelsAdjust Menu Setting Descriptions Adjust Menu Settings for Operating ModesTABLE-Q TABLE-RProgramming Buttons Ignition Systems and StagesOperating Modes Placement of Sensors Access LevelsTemperature Control Staging Logic Graphic SymbolsProgramming For Mode 1, Boiler Operation Programming For Mode 2, Water Heating Operation Programming For Mode 3, Sequenced OperationRemote Mounting of Sensors TABLE-SError and Warning Messages HOT Surface Ignition SystemHot Surface Igniter and Ignition Control Module Hot Surface Ignition Control ModuleDiagnostic Status Indication Access to Internal Control PanelIgnition Control Diagnostic Codes Removing the Control PanelOperation and Diagnostic Lights Status LED Diagnostic CodesIgnition and Control Timings Hot Surface Ignition Module Timings NominalRequired Temperature Rise Temperature Rise ChartWater Velocity Control Water ChemistryPipe Size Requirements Circulating PumpTABLE-X 399,999 750,000 Btu/hr ModelsPotable Hot Water Temperature Control Settings Minimum Pump PerformanceHeat Exchanger TABLE-YHigh Water Temperature Limit Control Optional Relief ValveThermal Expansion Location of Cold Water Supply Piping ConnectionsFlue Gas Passageways Cleaning Procedures Burner Removal and CleaningAppliance Area Water Circulating PumpCombustion and Ventilation Air Heat Exchanger CleaningElectrical Adjustment Procedure Adjusting Differential Air PressureSet Up Procedure Servicing Hot Surface Igniter and Ignition Module Ignition System CheckoutSequence of Operation Ignition Troubleshooting Guide 990,000 2,070,000 Btu/hr Models Domestic Water Heaters Hydronic Heating Boilers Ladder Diagram 399,999 750,000 BTU/HR Models Hydronic Heating Boilers and Domestic Water Heaters Installation Ladder Diagram 990,000 2,070,000 BTU/HR Models Models Wiring Diagram Hydronic Heating Boilers and Domestic Water Heaters BTU/HR Models
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399, CF-CH(E)-i&s-08, 999 - 750 specifications

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