Lochinvar 402 - 2072 General information, Venting support, Barometric damper location

Page 15

Installation & Operation Manual

2 Venting (continued)

General information

You must supply adequate combustion and ventilation air to this unit. You must provide minimum clearances for the vent terminal from adjacent buildings, windows that open, and building openings. Follow all requirements set forth in the latest edition of the National Fuel Gas Code, ANSI Z223.1, in Canada, the latest edition of CAN/CGA Standard B149 Installation Code for Gas Burning Appliances and Equipment or applicable local building codes. Vent installations for connection to gas vents or chimneys must be in accordance with “Venting of Equipment” of the above-mentioned standards.

NOTICE

Examine the venting system at least once each year. Check all joints and vent pipe connections for tightness. Also check for corrosion or deterioration. If you find any problems, correct them at once.

Venting support

Support horizontal portions of the venting system to prevent sagging. Provide an upward slope of at least 1/4 inch per foot (21mm/m) on all horizontal runs from the unit to the vertical flue run or to the vent terminal on sidewall venting installations.

Do not use an existing chimney as a raceway if another appliance or fireplace is vented through the chimney. The weight of the venting system must not rest on the unit. Provide adequate support of the venting system. Follow all local and applicable codes. Secure and seal all vent connections. Follow the installation instructions from the vent material manufacturer.

Barometric damper location

Any venting system option that requires a barometric damper must adhere to the following directions for optimum performance. The preferred location for the barometric damper is in a tee or collar installed in the vertical pipe rising from the unit’s flue outlet. The barometric damper MUST NOT be installed in a bull head tee installed on the unit’s flue outlet. The tee or collar containing the barometric damper should be approximately three feet vertically above the connection to the unit’s flue outlet. This location ensures that any positive velocity pressure from the unit’s internal combustion fan is dissipated and the flue products are rising due to buoyancy generated from the temperature of the flue products. Adjust the weights on the damper to ensure that draft is maintained within the specified range.

TABLE - 2A

FLUE AND AIR INLET PIPE SIZES

MODEL

FLUE SIZE

AIR INLET SIZE

MODEL

FLUE SIZE

AIR INLET SIZE*

 

 

 

 

 

 

402

6"

6"

992

10"

10"

502

6"

6"

1262

12"

12"

652

8"

8"

1442

12"

12"

752

8"

8"

1802

14"

12"

--

--

--

2072

14"

12"

*Minimum diameter for air inlet pipe. Installer may increase diameter one pipe size for ease of installation, if needed.

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Contents Save this manual for future reference Models 402Contents Please read before proceeding Special instructionsRemoval of Combustion Chamber Lining or Base Panels Owner warning Safety informationCopper-fin II How it works Copper-fin II How it works Copper-fin II How it works Copper-fin =B=R Rating RatingsFreeze protection Determine unit locationLocation of unit Indoor clearances from combustible constructionCombustion and ventilation air Outdoor boiler installationLocation Hydronic systems anti-freezeMinimum Recommended Combustion AIR Supply to Equipment Room Outside Combustion Air Using Direct VentingCombustion air filter Exhaust fansCAT I Negative pressure non-condensing VentingIdentify your appliance’s vent system CAT IV Flue pipe materialsDirect Vent see General information Venting supportBarometric damper location Common Venting Systems Conventional negative draft venting seeNegative draft Flue outlet pipingMasonry chimney installations Vertical vent termination clearances and locationInspection of a masonry chimney 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Sidewall air inlet Vertical DirectAire venting seeCombustion air inlet piping Length of air inlet pipeVertical Rooftop Air Inlet Combined air inlet pointsClearances Directaire Kits Model Horizontal KIT Vertical KIT Venting of flue productsSidewall vent termination clearances and location Sidewall venting seeSidewall with fan Sidewall venting terminationSidewall venting without fan Drain tee installationModels 402 Venting of flue products Horizontal DirectAire venting Powered Venting seeDirect venting see Flue outlet pipingVertical DV venting termination Combustion air inlet piping Masonry chimney installationHorizontal DV venting termination Horizontal Vent Termination Clearances and LocationSealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipe Connecting the air inlet pipe to the unitAir inlet piping materials Length of air inlet pipeVertical Combustion Air Inlet Clearances Multiple sidewall direct vent installationsVertical and sidewall combustion air inlet Horizontal combustion air inlet clearancesOutdoor installation see Outdoor vent/air inlet locationOutdoor vent cap kit Gas connection Connecting to gas supplyGas connections Gas pressure testCombination gas valves Gas train and controlsVenting of combination gas valves Checking gas supply pressure GAS Piping Size ChartHeat exchanger Water flow switchWater connections Inlet and outlet connectionsWater connections heating boilers only Heating boiler installationsRelief valve Piping of the boiler systemLTV Valve Kits Model LTV Valve KIT Minimum boiler water temperaturesLow Temperature Return Water Systems Low temperature bypass requirementsMaximum Flow for Heating Boiler Low system water volumeThree way valves in system Radiant floor and snow melt heating systemsDHW installation Temperature / pressure gaugeTypical heating boiler installations Installation with a chilled water systemDiameter GPM4Primary/Secondary Piping of Multiple Boilers Floor Drain Heating Supply Loop 6Primary/Secondary Piping with Buffer Tank AMP Draw Data Installation must comply withElectrical connections Boiler operating control moduleDHW Domestic Hot Water thermostat Line voltage connectionsEMS or remote thermostat connection Low voltage connectionsSystem supply sensor recommended use Louver proving switchAlarm contacts Louver relay4Low Voltage Field Wiring Connections Wiring of the cascadeStart-up Start the boiler Check thermostat circuitsCheck vent and air piping Placing the boiler in operation1Lighting Instructions Configuration of the cascade Set DHW operationSet clock How the control module operates Operating informationGeneral How the appliance operatesProtection features Temperature controlBoiler temperature regulation Outdoor reset operation, if used boilers onlyCascade DHW, Night Setback, and Ramp Delay operation with cascade DAY Switching on SequenceSequence of the cascade Operation Display Sequence of operationCopper-fin II control module MENU/EXIT Display Screen ENTER/RESET UpdownTo save parameters and exit programming Access modesInstaller UserStatus display screens Syssup ***F Inlet ***FInlet Open Inlet ShortedFAN Speed Unit Pump DelayDHW Pump Delay STG DemandMIX VAL POS ** % Operation of the cascadeMaximum Water Flow Temperature Rise AT Full Rate Fire 90 GPM FlowModel Temperature Rise F Domestic water heatersWater chemistry 1Typical Water Heater Piping with Storage Tank 2Single Water Heater Piping with Two Storage Tanks 3Multiple Water Heater Piping with a Single Storage Tank 4Multiple Water Heater Piping with Multiple Storage Tanks Ft. Hd Pump operationHeat exchanger Minimum Pump PerformanceThermostat adjustment procedure Minimum water temperatures domestic hot water useDomestic water temperatures Location of Cold Water Supply Piping Connections Optional relief valveThermal expansion Cathodic protectionMaintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Ignition system checkout Check all wiringCheck control settings Check relief valve Inspect/replace hot surface igniterCheck flue gas passageways Inspect and clean burnerPerform start-up and checks Check burner flameInspect and clean the heat exchanger Review with ownerOiled bearing circulators Digital Harness Connection diagramSplay Ladder DiagramFlow Switch
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402 - 2072 specifications

The Lochinvar 402 - 2072 is a versatile and highly efficient boiler designed to meet the heating demands of modern residential and commercial applications. This model stands out due to its innovative technologies, advanced features, and a high level of reliability, making it an ideal choice for consumers looking for an enduring and economical heating solution.

One of the primary characteristics of the Lochinvar 402 - 2072 is its impressive energy efficiency. With an exceptional annual fuel utilization efficiency (AFUE) rating, this boiler ensures minimal energy waste, allowing homeowners and business operators to save significantly on their energy bills. The model incorporates advanced condensing technology that enables it to extract heat from the combustion gases, maximizing heat transfer and reducing emissions.

The Lochinvar 402 - 2072 is built with a robust stainless steel construction that enhances durability and resilience against corrosion and other environmental factors. This material not only prolongs the lifespan of the unit but also contributes to its outstanding thermal efficiency. Additionally, the boiler's compact design allows for flexible installation options, making it suitable for various spaces, including tight utility rooms and basements.

Equipped with a user-friendly control interface, the Lochinvar 402 - 2072 allows for easy monitoring and adjustment of settings. Its advanced digital display provides real-time data on system performance, ensuring the operator can maintain optimal performance and efficiency.

Another noteworthy feature is the unit's quiet operation. The design includes sound-dampening insulation and high-efficiency circulators, keeping noise to a minimum, which is an essential trait for both residential and commercial settings.

The Lochinvar 402 - 2072 is also designed with safety in mind. It incorporates multiple safety features including an automated vent damper, low water cutoff, and a comprehensive control system that monitors various operating conditions. This proactive approach to safety ensures that potential issues are identified and addressed before they become critical.

In conclusion, the Lochinvar 402 - 2072 boiler presents an exceptional combination of efficiency, durability, and user-friendly features. Its advanced condensing technology, stainless steel construction, and focus on safety make it a leading choice in the competitive boiler market, catering to the heating needs of a diverse range of applications while ensuring environmental responsibility. For those in search of a dependable and efficient heating solution, the Lochinvar 402 - 2072 is certainly worth considering.
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