Lochinvar 402 - 2072 operation manual Water chemistry

Page 63

8 Domestic water heaters

If the temperature rise is too high, the water velocity is too low, adjust as follows:

1.Check for restrictions in the outlet of the water heater.

2.Be sure all valves are open between the water heater and the storage tank. Ensure that all ball valves are fully ported.

3.Check the pump to be sure it is running properly and that the pump motor is running in the proper direction.

4.Check diameter and length of the piping between the storage tank and water heater against the head capacity of the circulating pump.

5.Be sure the pipes between the water heater and storage tank are not less than 2 or 2 1/2 inch (63.5mm) diameter (depending on model). To increase flow and decrease temperature rise, increase the piping to 3 inch (76.2mm) diameter (depending on model) to decrease head loss in the piping to the storage tank.

6.Common manifold piping for multiple unit installations will require larger minimum pipe sizes and tank circulating tappings to ensure proper flow.

If the temperature rise is too low, the water velocity is too high, adjust as follows:

Installation & Operation Manual

(continued)

Water chemistry

NOTICE

Water temperature rise and maximum flow

data is based on heating potable water with

 

a hardness of 5 to 25 grains per gallon and

 

total dissolved solids not exceeding 350

 

ppm.

The required temperature rise and the standard circulating pump are sized based on the heating of potable water with a hardness of 5 to 25 grains per gallon and a total dissolved solids not exceeding 350 ppm. Consult the manufacturer when heating potable water exceeding these specifications. Heating of high hardness and/or high total dissolved solids water may require a larger circulating pump, an optional Cupro Nickel heat exchanger and a revised temperature rise specification based on the water chemistry of the water to be heated. Water with a hardness of less than 5 grains per gallon will usually have a pH which can be aggressive and corrosive causing non- warrantable damage to the heater, pump, and associated piping. Corrosion due to water chemistry generally shows up first in the hot water system because heated water increases the rate of corrosive chemical reactions.

1.Temperature rise can be increased by slowly closing the field-installed ball valve in the outlet piping from the water heater to the storage tank to achieve the proper temperature rise.

2.Sustained high water velocity and low temperature rise may result in pitting or erosion of the copper tubes in the heat exchanger. This is a non-warrantable failure. Temperature rise must be properly adjusted to achieve the specified flow rate.

3.Once temperature rise has been properly set, return to normal operation.

￿CAUTION

Temperature rise cannot be adjusted when the burner is firing at less than 100% of rated input.

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Contents Save this manual for future reference Models 402Contents Please read before proceeding Special instructionsRemoval of Combustion Chamber Lining or Base Panels Owner warning Safety informationCopper-fin II How it works Copper-fin II How it works Copper-fin II How it works Copper-fin =B=R Rating RatingsFreeze protection Determine unit locationLocation of unit Indoor clearances from combustible constructionCombustion and ventilation air Outdoor boiler installationLocation Hydronic systems anti-freezeMinimum Recommended Combustion AIR Supply to Equipment Room Outside Combustion Air Using Direct VentingCombustion air filter Exhaust fansCAT I Negative pressure non-condensing VentingIdentify your appliance’s vent system CAT IV Flue pipe materialsDirect Vent see General information Venting supportBarometric damper location Common Venting Systems Conventional negative draft venting seeNegative draft Flue outlet pipingMasonry chimney installations Vertical vent termination clearances and locationInspection of a masonry chimney 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Sidewall air inlet Vertical DirectAire venting seeCombustion air inlet piping Length of air inlet pipeVertical Rooftop Air Inlet Combined air inlet pointsClearances Directaire Kits Model Horizontal KIT Vertical KIT Venting of flue productsSidewall vent termination clearances and location Sidewall venting seeSidewall with fan Sidewall venting terminationSidewall venting without fan Drain tee installationModels 402 Venting of flue products Horizontal DirectAire venting Powered Venting seeDirect venting see Flue outlet pipingVertical DV venting termination Combustion air inlet piping Masonry chimney installationHorizontal DV venting termination Horizontal Vent Termination Clearances and LocationSealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipe Connecting the air inlet pipe to the unitAir inlet piping materials Length of air inlet pipeVertical Combustion Air Inlet Clearances Multiple sidewall direct vent installationsVertical and sidewall combustion air inlet Horizontal combustion air inlet clearancesOutdoor installation see Outdoor vent/air inlet locationOutdoor vent cap kit Gas connection Connecting to gas supplyGas connections Gas pressure testCombination gas valves Gas train and controlsVenting of combination gas valves Checking gas supply pressure GAS Piping Size ChartHeat exchanger Water flow switchWater connections Inlet and outlet connectionsWater connections heating boilers only Heating boiler installationsRelief valve Piping of the boiler systemLTV Valve Kits Model LTV Valve KIT Minimum boiler water temperaturesLow Temperature Return Water Systems Low temperature bypass requirementsMaximum Flow for Heating Boiler Low system water volumeThree way valves in system Radiant floor and snow melt heating systemsDHW installation Temperature / pressure gaugeTypical heating boiler installations Installation with a chilled water systemDiameter GPM4Primary/Secondary Piping of Multiple Boilers Floor Drain Heating Supply Loop 6Primary/Secondary Piping with Buffer Tank AMP Draw Data Installation must comply withElectrical connections Boiler operating control moduleDHW Domestic Hot Water thermostat Line voltage connectionsEMS or remote thermostat connection Low voltage connectionsSystem supply sensor recommended use Louver proving switchAlarm contacts Louver relay4Low Voltage Field Wiring Connections Wiring of the cascadeStart-up Start the boiler Check thermostat circuitsCheck vent and air piping Placing the boiler in operation1Lighting Instructions Configuration of the cascade Set DHW operationSet clock How the control module operates Operating informationGeneral How the appliance operatesProtection features Temperature controlBoiler temperature regulation Outdoor reset operation, if used boilers onlyCascade DHW, Night Setback, and Ramp Delay operation with cascade DAY Switching on SequenceSequence of the cascade Operation Display Sequence of operationCopper-fin II control module MENU/EXIT Display Screen ENTER/RESET UpdownTo save parameters and exit programming Access modesInstaller UserStatus display screens Syssup ***F Inlet ***FInlet Open Inlet ShortedFAN Speed Unit Pump DelayDHW Pump Delay STG DemandMIX VAL POS ** % Operation of the cascadeMaximum Water Flow Temperature Rise AT Full Rate Fire 90 GPM FlowModel Temperature Rise F Domestic water heatersWater chemistry 1Typical Water Heater Piping with Storage Tank 2Single Water Heater Piping with Two Storage Tanks 3Multiple Water Heater Piping with a Single Storage Tank 4Multiple Water Heater Piping with Multiple Storage Tanks Ft. Hd Pump operationHeat exchanger Minimum Pump PerformanceThermostat adjustment procedure Minimum water temperatures domestic hot water useDomestic water temperatures Location of Cold Water Supply Piping Connections Optional relief valveThermal expansion Cathodic protectionMaintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Ignition system checkout Check all wiringCheck control settings Check relief valve Inspect/replace hot surface igniterCheck flue gas passageways Inspect and clean burnerPerform start-up and checks Check burner flameInspect and clean the heat exchanger Review with ownerOiled bearing circulators Digital Harness Connection diagramSplay Ladder DiagramFlow Switch
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402 - 2072 specifications

The Lochinvar 402 - 2072 is a versatile and highly efficient boiler designed to meet the heating demands of modern residential and commercial applications. This model stands out due to its innovative technologies, advanced features, and a high level of reliability, making it an ideal choice for consumers looking for an enduring and economical heating solution.

One of the primary characteristics of the Lochinvar 402 - 2072 is its impressive energy efficiency. With an exceptional annual fuel utilization efficiency (AFUE) rating, this boiler ensures minimal energy waste, allowing homeowners and business operators to save significantly on their energy bills. The model incorporates advanced condensing technology that enables it to extract heat from the combustion gases, maximizing heat transfer and reducing emissions.

The Lochinvar 402 - 2072 is built with a robust stainless steel construction that enhances durability and resilience against corrosion and other environmental factors. This material not only prolongs the lifespan of the unit but also contributes to its outstanding thermal efficiency. Additionally, the boiler's compact design allows for flexible installation options, making it suitable for various spaces, including tight utility rooms and basements.

Equipped with a user-friendly control interface, the Lochinvar 402 - 2072 allows for easy monitoring and adjustment of settings. Its advanced digital display provides real-time data on system performance, ensuring the operator can maintain optimal performance and efficiency.

Another noteworthy feature is the unit's quiet operation. The design includes sound-dampening insulation and high-efficiency circulators, keeping noise to a minimum, which is an essential trait for both residential and commercial settings.

The Lochinvar 402 - 2072 is also designed with safety in mind. It incorporates multiple safety features including an automated vent damper, low water cutoff, and a comprehensive control system that monitors various operating conditions. This proactive approach to safety ensures that potential issues are identified and addressed before they become critical.

In conclusion, the Lochinvar 402 - 2072 boiler presents an exceptional combination of efficiency, durability, and user-friendly features. Its advanced condensing technology, stainless steel construction, and focus on safety make it a leading choice in the competitive boiler market, catering to the heating needs of a diverse range of applications while ensuring environmental responsibility. For those in search of a dependable and efficient heating solution, the Lochinvar 402 - 2072 is certainly worth considering.
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