Lochinvar 402 - 2072 operation manual Models 402

Page 24

Installation & Operation Manual

2 Venting

￿WARNING

Do not combine the flue from this unit with the vent from any other appliance. Do not combine flues from multiple appliances into a common vent. The flue from this unit must be a dedicated stack.

Connect the flue vent directly to the flue outlet opening on the top of the unit. Make the connections from the unit vent to the outside stack as direct as possible with no reduction in diameter. Provide adequate clearance to combustibles for the vent connector and firestop. Follow the vent manufacturer’s instructions when installing sealed AL29-4C vents and accessories, such as firestop spacers, vent connectors, thimbles, caps, etc.

Provide adequate clearance to combustibles for the vent connector and firestop.

When planning the venting system, avoid possible contact with plumbing or electrical wiring inside walls, ceilings, and floors.

Locate the unit as close as possible to chimney or gas vent. When a vent system is disconnected for any reason, the flue must be reassembled and resealed according to the vent manufacturer’s instructions.

The installed length of flue from the unit to the outside point of termination must not exceed 50 equivalent feet (15.2m). Subtract 5 feet (1.5m) of equivalent length for each 90° elbow. Subtract 2.5 feet (0.7m) of equivalent length for each 45° elbow.

Sidewall vent termination clearances and location

Follow all sidewall venting termination information for clearances and location under Sidewall Vent Termination Clearances and Location on page 22.

TABLE - 2C

SIDEWALL VENT KITS

 

KIT

MAX. VENT

VENT TERMINATION

MAX. VENT

MODEL

ONLY

(W/POWER FAN ASSY.)

LENGTH

LENGTH

 

(MODELS 402 - 752)

 

 

 

 

402

SVK3006

100 ft.

SVK3043

50 ft.

 

 

 

 

 

502

SVK3006

100 ft.

SVK3043

50 ft.

652

SVK3008

100 ft.

SVK3044

50 ft.

 

 

 

 

 

752

SVK3008

100 ft.

SVK3044

50 ft.

992

SVK3009*

100 ft.

N/A

N/A

1262

SVK3010*

100 ft.

N/A

N/A

 

 

 

 

 

1442

SVK3010*

100 ft.

N/A

N/A

1802

SVK3012*

100 ft.

N/A

N/A

 

 

 

 

 

2072

SVK3012*

100 ft.

N/A

N/A

 

 

 

 

 

*These kits include a barometric damper.

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Contents Models 402 Save this manual for future referenceContents Please read before proceeding Special instructionsRemoval of Combustion Chamber Lining or Base Panels Safety information Owner warningCopper-fin II How it works Copper-fin II How it works Copper-fin II How it works Ratings Copper-fin =B=R RatingDetermine unit location Location of unitIndoor clearances from combustible construction Freeze protectionOutdoor boiler installation LocationHydronic systems anti-freeze Combustion and ventilation airOutside Combustion Air Using Direct Venting Minimum Recommended Combustion AIR Supply to Equipment RoomExhaust fans Combustion air filterVenting Identify your appliance’s vent systemCAT IV Flue pipe materials CAT I Negative pressure non-condensingDirect Vent see General information Venting supportBarometric damper location Conventional negative draft venting see Negative draftFlue outlet piping Common Venting SystemsMasonry chimney installations Vertical vent termination clearances and locationInspection of a masonry chimney 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Vertical DirectAire venting see Combustion air inlet pipingLength of air inlet pipe Sidewall air inletVertical Rooftop Air Inlet Combined air inlet pointsClearances Venting of flue products Directaire Kits Model Horizontal KIT Vertical KITSidewall venting see Sidewall with fanSidewall venting termination Sidewall vent termination clearances and locationDrain tee installation Sidewall venting without fanModels 402 Horizontal DirectAire venting Powered Venting see Venting of flue productsDirect venting see Flue outlet pipingVertical DV venting termination Masonry chimney installation Horizontal DV venting terminationHorizontal Vent Termination Clearances and Location Combustion air inlet pipingConnecting the air inlet pipe to the unit Air inlet piping materialsLength of air inlet pipe Sealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipeMultiple sidewall direct vent installations Vertical and sidewall combustion air inletHorizontal combustion air inlet clearances Vertical Combustion Air Inlet ClearancesOutdoor installation see Outdoor vent/air inlet locationOutdoor vent cap kit Connecting to gas supply Gas connectionsGas pressure test Gas connectionCombination gas valves Gas train and controlsVenting of combination gas valves GAS Piping Size Chart Checking gas supply pressureWater flow switch Water connectionsInlet and outlet connections Heat exchangerHeating boiler installations Relief valvePiping of the boiler system Water connections heating boilers onlyMinimum boiler water temperatures Low Temperature Return Water SystemsLow temperature bypass requirements LTV Valve Kits Model LTV Valve KITLow system water volume Three way valves in systemRadiant floor and snow melt heating systems Maximum Flow for Heating BoilerTemperature / pressure gauge Typical heating boiler installationsInstallation with a chilled water system DHW installationGPM Diameter4Primary/Secondary Piping of Multiple Boilers Floor Drain Heating Supply Loop 6Primary/Secondary Piping with Buffer Tank Installation must comply with Electrical connectionsBoiler operating control module AMP Draw DataLine voltage connections EMS or remote thermostat connectionLow voltage connections DHW Domestic Hot Water thermostatLouver proving switch Alarm contactsLouver relay System supply sensor recommended useWiring of the cascade 4Low Voltage Field Wiring ConnectionsStart-up Check thermostat circuits Check vent and air pipingPlacing the boiler in operation Start the boiler1Lighting Instructions Configuration of the cascade Set DHW operationSet clock Operating information GeneralHow the appliance operates How the control module operatesTemperature control Protection featuresBoiler temperature regulation Outdoor reset operation, if used boilers onlyCascade DHW, Night Setback, and Ramp Delay operation with cascade DAY Switching on SequenceSequence of the cascade Sequence of operation Operation DisplayMENU/EXIT Display Screen ENTER/RESET Updown Copper-fin II control moduleAccess modes InstallerUser To save parameters and exit programmingStatus display screens Inlet ***F Inlet OpenInlet Shorted Syssup ***FUnit Pump Delay DHW Pump DelaySTG Demand FAN SpeedOperation of the cascade MIX VAL POS ** %Temperature Rise AT Full Rate Fire 90 GPM Flow Model Temperature Rise FDomestic water heaters Maximum Water FlowWater chemistry 1Typical Water Heater Piping with Storage Tank 2Single Water Heater Piping with Two Storage Tanks 3Multiple Water Heater Piping with a Single Storage Tank 4Multiple Water Heater Piping with Multiple Storage Tanks Pump operation Heat exchangerMinimum Pump Performance Ft. HdThermostat adjustment procedure Minimum water temperatures domestic hot water useDomestic water temperatures Optional relief valve Thermal expansionCathodic protection Location of Cold Water Supply Piping ConnectionsMaintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check all wiring Check control settingsCheck relief valve Inspect/replace hot surface igniter Ignition system checkoutInspect and clean burner Perform start-up and checksCheck burner flame Check flue gas passagewaysInspect and clean the heat exchanger Review with ownerOiled bearing circulators Connection diagram Digital HarnessSplay Diagram LadderFlow Switch
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402 - 2072 specifications

The Lochinvar 402 - 2072 is a versatile and highly efficient boiler designed to meet the heating demands of modern residential and commercial applications. This model stands out due to its innovative technologies, advanced features, and a high level of reliability, making it an ideal choice for consumers looking for an enduring and economical heating solution.

One of the primary characteristics of the Lochinvar 402 - 2072 is its impressive energy efficiency. With an exceptional annual fuel utilization efficiency (AFUE) rating, this boiler ensures minimal energy waste, allowing homeowners and business operators to save significantly on their energy bills. The model incorporates advanced condensing technology that enables it to extract heat from the combustion gases, maximizing heat transfer and reducing emissions.

The Lochinvar 402 - 2072 is built with a robust stainless steel construction that enhances durability and resilience against corrosion and other environmental factors. This material not only prolongs the lifespan of the unit but also contributes to its outstanding thermal efficiency. Additionally, the boiler's compact design allows for flexible installation options, making it suitable for various spaces, including tight utility rooms and basements.

Equipped with a user-friendly control interface, the Lochinvar 402 - 2072 allows for easy monitoring and adjustment of settings. Its advanced digital display provides real-time data on system performance, ensuring the operator can maintain optimal performance and efficiency.

Another noteworthy feature is the unit's quiet operation. The design includes sound-dampening insulation and high-efficiency circulators, keeping noise to a minimum, which is an essential trait for both residential and commercial settings.

The Lochinvar 402 - 2072 is also designed with safety in mind. It incorporates multiple safety features including an automated vent damper, low water cutoff, and a comprehensive control system that monitors various operating conditions. This proactive approach to safety ensures that potential issues are identified and addressed before they become critical.

In conclusion, the Lochinvar 402 - 2072 boiler presents an exceptional combination of efficiency, durability, and user-friendly features. Its advanced condensing technology, stainless steel construction, and focus on safety make it a leading choice in the competitive boiler market, catering to the heating needs of a diverse range of applications while ensuring environmental responsibility. For those in search of a dependable and efficient heating solution, the Lochinvar 402 - 2072 is certainly worth considering.
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