Lochinvar 402 - 2072 Electrical connections, Installation must comply with, AMP Draw Data

Page 43

5 Electrical connections

Boiler operating control module

The operating control for the appliance is the SMART SYSTEM control module. It is located on the inside of the control panel, behind the front access door. Access to adjust the temperature set point and other user adjustable points is made through the Operator Interface located on the front access door. The outlet sensor is installed in the outlet side of the heat exchanger top header. The inlet sensor is located on the inlet side of the heat exchanger top header.

The operating sensor, inlet or outlet, is selectable from the screen in the Operator Interface.

The exact temperature set point is based on the system’s requirements. Set the control set point(s) to the desired operating water temperature.

The maximum temperature set point that can be programmed into the control module from the Operator Interface on a

Installation & Operation Manual

TABLE - 5A

AMP DRAW DATA

Model

Controls

Blower

Pump

Approximate Total

FLA*

Amps @ 120 VAC

 

 

 

 

 

 

 

 

402

3.6

2.7

5.8

12.1

502

3.6

2.7

5.8

12.1

652

5.4

3.4

5.8

14.6

752

5.4

3.4

5.8

14.6

992

7.3

3.2

7.4

17.9

1262

7.3

3.2

7.4

17.9

1442

7.3

6.7

7.4

21.4

1802

7.3

6.7

7.4

21.4

2072

7.3

6.7

7.4

21.4

*Standard Pump Supplied with Water Heaters Only

heating boiler is 220°F (104.4°C). The manual reset high limit control for a heating boiler is adjustable up to a fixed maximum setting of 230°F (110°C).

The maximum temperature set point for a water heater is 190°F (88°C). The auto reset high limit is fixed at 200°F (93°C), and the adjustable manual reset high limit has a maximum setting of 230°F (110°C).

A 120 VAC, 15 Amp, 1 ph, 60 Hz circuit is required for operation of the appliance controls.

The appliance, when installed, must be electrically grounded in accordance with the requirements of the authority having jurisdiction or in the absence of such requirements, with the latest edition of the National Electrical Code ANSI/ NFPA No. 70. When the unit is installed in Canada, it must conform to the CAE C22.1, Canadian Electrical Code, Part I and/or local Electrical Codes. Multiple units connected in a

￿WARNING

NOTICE

￿CAUTION

ELECTRICAL SHOCK HAZARD – For your safety, turn off electrical power supply before making any electrical connections to avoid possible electric shock hazard. Failure to do so can cause severe personal injury or death.

Wiring must be N.E.C. Class 1.

If original wiring as supplied with the boiler must be replaced, use only type 105°C wire or equivalent.

Boiler must be electrically grounded as required by National Electrical Code ANSI/ NFPA 70 – latest edition.

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

Cascade must be grounded to the same ground connection.

1.All wiring between the appliance and field installed devices shall be made with type T wire [63°F (35°C) rise].

2.All line voltage wire exterior to the appliance must be enclosed in approved conduit or approved metal clad cable.

3.The circulating pump must run continuously when the appliance is being fired.

4.To avoid serious damage, DO NOT energize the appliance until the system is full of water. Ensure that all air is removed from the heat exchanger and piping before beginning initial operation. Serious damage may result if the appliance is operated without proper flow.

5.Provide the appliance with proper overload protection.

Installation must comply with:

1.National Electrical Code and any other national, state, provincial, local codes, or regulations.

2.In Canada, CSA C22.1 Canadian Electrical Code Part 1, and any local codes.

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Contents Save this manual for future reference Models 402Contents Special instructions Please read before proceedingRemoval of Combustion Chamber Lining or Base Panels Owner warning Safety informationCopper-fin II How it works Copper-fin II How it works Copper-fin II How it works Copper-fin =B=R Rating RatingsFreeze protection Determine unit locationLocation of unit Indoor clearances from combustible constructionCombustion and ventilation air Outdoor boiler installationLocation Hydronic systems anti-freezeMinimum Recommended Combustion AIR Supply to Equipment Room Outside Combustion Air Using Direct VentingCombustion air filter Exhaust fansCAT I Negative pressure non-condensing VentingIdentify your appliance’s vent system CAT IV Flue pipe materialsDirect Vent see Venting support General informationBarometric damper location Common Venting Systems Conventional negative draft venting seeNegative draft Flue outlet pipingVertical vent termination clearances and location Masonry chimney installationsInspection of a masonry chimney 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Sidewall air inlet Vertical DirectAire venting seeCombustion air inlet piping Length of air inlet pipeCombined air inlet points Vertical Rooftop Air InletClearances Directaire Kits Model Horizontal KIT Vertical KIT Venting of flue productsSidewall vent termination clearances and location Sidewall venting seeSidewall with fan Sidewall venting terminationSidewall venting without fan Drain tee installationModels 402 Venting of flue products Horizontal DirectAire venting Powered Venting seeFlue outlet piping Direct venting seeVertical DV venting termination Combustion air inlet piping Masonry chimney installationHorizontal DV venting termination Horizontal Vent Termination Clearances and LocationSealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipe Connecting the air inlet pipe to the unitAir inlet piping materials Length of air inlet pipeVertical Combustion Air Inlet Clearances Multiple sidewall direct vent installationsVertical and sidewall combustion air inlet Horizontal combustion air inlet clearancesOutdoor vent/air inlet location Outdoor installation seeOutdoor vent cap kit Gas connection Connecting to gas supplyGas connections Gas pressure testGas train and controls Combination gas valvesVenting of combination gas valves Checking gas supply pressure GAS Piping Size ChartHeat exchanger Water flow switchWater connections Inlet and outlet connectionsWater connections heating boilers only Heating boiler installationsRelief valve Piping of the boiler systemLTV Valve Kits Model LTV Valve KIT Minimum boiler water temperaturesLow Temperature Return Water Systems Low temperature bypass requirementsMaximum Flow for Heating Boiler Low system water volumeThree way valves in system Radiant floor and snow melt heating systemsDHW installation Temperature / pressure gaugeTypical heating boiler installations Installation with a chilled water systemDiameter GPM4Primary/Secondary Piping of Multiple Boilers Floor Drain Heating Supply Loop 6Primary/Secondary Piping with Buffer Tank AMP Draw Data Installation must comply withElectrical connections Boiler operating control moduleDHW Domestic Hot Water thermostat Line voltage connectionsEMS or remote thermostat connection Low voltage connectionsSystem supply sensor recommended use Louver proving switchAlarm contacts Louver relay4Low Voltage Field Wiring Connections Wiring of the cascadeStart-up Start the boiler Check thermostat circuitsCheck vent and air piping Placing the boiler in operation1Lighting Instructions Set DHW operation Configuration of the cascadeSet clock How the control module operates Operating informationGeneral How the appliance operatesProtection features Temperature controlOutdoor reset operation, if used boilers only Boiler temperature regulationCascade DAY Switching on Sequence DHW, Night Setback, and Ramp Delay operation with cascadeSequence of the cascade Operation Display Sequence of operationCopper-fin II control module MENU/EXIT Display Screen ENTER/RESET UpdownTo save parameters and exit programming Access modesInstaller UserStatus display screens Syssup ***F Inlet ***FInlet Open Inlet ShortedFAN Speed Unit Pump DelayDHW Pump Delay STG DemandMIX VAL POS ** % Operation of the cascadeMaximum Water Flow Temperature Rise AT Full Rate Fire 90 GPM FlowModel Temperature Rise F Domestic water heatersWater chemistry 1Typical Water Heater Piping with Storage Tank 2Single Water Heater Piping with Two Storage Tanks 3Multiple Water Heater Piping with a Single Storage Tank 4Multiple Water Heater Piping with Multiple Storage Tanks Ft. Hd Pump operationHeat exchanger Minimum Pump PerformanceMinimum water temperatures domestic hot water use Thermostat adjustment procedureDomestic water temperatures Location of Cold Water Supply Piping Connections Optional relief valveThermal expansion Cathodic protectionService technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Ignition system checkout Check all wiringCheck control settings Check relief valve Inspect/replace hot surface igniterCheck flue gas passageways Inspect and clean burnerPerform start-up and checks Check burner flameReview with owner Inspect and clean the heat exchangerOiled bearing circulators Digital Harness Connection diagramSplay Ladder DiagramFlow Switch
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402 - 2072 specifications

The Lochinvar 402 - 2072 is a versatile and highly efficient boiler designed to meet the heating demands of modern residential and commercial applications. This model stands out due to its innovative technologies, advanced features, and a high level of reliability, making it an ideal choice for consumers looking for an enduring and economical heating solution.

One of the primary characteristics of the Lochinvar 402 - 2072 is its impressive energy efficiency. With an exceptional annual fuel utilization efficiency (AFUE) rating, this boiler ensures minimal energy waste, allowing homeowners and business operators to save significantly on their energy bills. The model incorporates advanced condensing technology that enables it to extract heat from the combustion gases, maximizing heat transfer and reducing emissions.

The Lochinvar 402 - 2072 is built with a robust stainless steel construction that enhances durability and resilience against corrosion and other environmental factors. This material not only prolongs the lifespan of the unit but also contributes to its outstanding thermal efficiency. Additionally, the boiler's compact design allows for flexible installation options, making it suitable for various spaces, including tight utility rooms and basements.

Equipped with a user-friendly control interface, the Lochinvar 402 - 2072 allows for easy monitoring and adjustment of settings. Its advanced digital display provides real-time data on system performance, ensuring the operator can maintain optimal performance and efficiency.

Another noteworthy feature is the unit's quiet operation. The design includes sound-dampening insulation and high-efficiency circulators, keeping noise to a minimum, which is an essential trait for both residential and commercial settings.

The Lochinvar 402 - 2072 is also designed with safety in mind. It incorporates multiple safety features including an automated vent damper, low water cutoff, and a comprehensive control system that monitors various operating conditions. This proactive approach to safety ensures that potential issues are identified and addressed before they become critical.

In conclusion, the Lochinvar 402 - 2072 boiler presents an exceptional combination of efficiency, durability, and user-friendly features. Its advanced condensing technology, stainless steel construction, and focus on safety make it a leading choice in the competitive boiler market, catering to the heating needs of a diverse range of applications while ensuring environmental responsibility. For those in search of a dependable and efficient heating solution, the Lochinvar 402 - 2072 is certainly worth considering.
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