Lochinvar 495, 065, 000 - 2 service manual Primary/Secondary Boiler Piping

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Hydronic Heating Boilers and Domestic Water Heaters

INSTALLATION

Continued

Circulator Pump Requirements

This is a low mass, high efficiency hot water boiler which must have adequate flow for quiet, efficient operation. Pump selection is critical to achieve proper operation. A pump should be selected to achieve proper system design water temperature rise. Two heat exchanger head-loss charts (Figure 25A & 25B) are provided to assist in proper pump selection. Also provided is a System Temperature Rise Chart (TABLE-K). This table provides GPM and boiler head-loss at various temperature rises for each boiler based on Btu/hr input. Temperature rise is the difference in boiler inlet temperature and boiler outlet temperature while the boiler is firing.

Example: The boiler inlet temperature is 160°F (71°C) and the boiler outlet temperature is 180°F (82°C), this means that there is a 20°F (11°C) temperature rise across the boiler.

Heat Exchanger Pressure Drop Chart

Figure 25A - Pressure Drop Chart_Models 495,000 - 745,000 Btu/hr

Figure 25B - Pressure Drop Chart_Models 985,000 - 2,065,000 Btu/hr

Circulator Pump Specifications

1.Maximum operating pressure for pump must exceed system operating pressure.

2.Maximum water temperature should not exceed nameplate rating.

3.Cast iron circulators may be used for closed loop systems.

4.A properly sized expansion tank must be installed near the boiler and on the suction side of the pump.

Circulator Pump Operation

(Heating Boilers Only)

The boiler pump should run continuously unless the boiler is provided with the optional pump delay control system. This optional pump control system is available as a factory-installed option. External wire leads are furnished with this option to allow the power supply for the pump to be switched across the normally open contacts of the relay, allowing the control relay to cycle the pump on each call for heat. The field installed boiler pump (using the optional factory supplied pump control system) must not exceed 10 AMPS at 120VAC. As shipped from the factory, the optional control system is set to cycle the boiler pump on at each call for heat before the burners fire and run the pump for a 30 second period after the thermostat is satisfied. This will remove any residual heat from the combustion chamber before turning the pump off. See Wiring Diagrams, page 47.

Pump Installation and Maintenance

For installation and maintenance information on the circulator pump, refer to pump manufacturers instructions included in the instruction package.

Primary/Secondary Boiler Piping

Boiler installations with a primary/secondary piping system as shown in Figure 26 are recommended. This type of system uses a dedicated pump to supply flow to the boiler only. This secondary pump is sized based on desired boiler flow rate, boiler head loss and head loss in the secondary system piping only. A properly-sized system pump provides adequate flow to carry the heated boiler water to radiation, air over coils, etc. The points of connection to the primary system should be a maximum of 12" (or 4 pipe diameters) apart to ensure connection at a point of zero pressure drop in the primary system. Multiple boilers may also be installed with a primary/secondary manifold system as shown in Figure 27. The multiple boilers are connected to the manifold in reverse return to assist in balancing flow to multiple boilers.

￿CAUTION: DO NOT allow the flow in the primary loop to drop lower than the flow in the secondary loop at any time during boiler operation. Improper operation of the boiler(s) and possible tripping of the high limits and relief valves may occur.

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Contents Domestic Water Heaters Save this manual for future referenceHydronic Heating Boilers and Domestic Water Heaters Safety Information General Product InformationHydronic Heating Boilers and Domestic Water Heaters Product Identification Front and Rear ViewInstallation Clearances from Combustible ConstructionBase for Combustible Floors Outdoor Boiler Installation Hydronic System AntifreezeShut-Down and Draining Pump OperationInstalling Combustion Air Filter Freeze Protection for a Heating Boiler System if requiredCombustion Air Filter Combustion Air Options One OpeningInstallation Venting General InformationExhaust Fans Venting SupportTABLE-A Vent System Options Table BFlue Pipe Sizes TABLE-CConventional Negative Draft Venting Negative DraftFlue Outlet Piping Common Venting SystemsOutdoor Installation Venting Masonry Chimney InstallationsTable D Outdoor Vent KitsOutdoor Vent/Air Inlet Location Outdoor Vent KitGas Pressure Test Gas PipingInput Max Min Connecting Gas Piping to Unit Gas Train and ControlsCombination Gas Valves Checking Gas Supply PressureVenting of Combination Gas Valves Gas Manifold Pressure Adjustment Measuring Gas Supply Pressure at Combination Gas ValveNET Manifold Pressure Regulator Pressure Less Front Chamber PressureWater Flow Switch Low Water CutoffRelief Valve If EquippedTerminal Strip Connection Options Table JNominal AMP Draw Data Water Connections Heating Boilers Only General Plumbing RulesPrimary/Secondary Boiler Piping Low Temperature Return Water Systems Radiant Floor and Snow Melt Heating SystemsInput LTV Valve Kit Btu/hr Installation with a Chilled Water System System Temperature Rise Chart Based on Btu/hr InputTable L 10ºF 20ºF 30ºF 40ºF 50ºF 60ºFTemperature/Pressure Gauge Boiler Flow RateBoiler Bypass Requirements Filling the SystemOperation Lighting InstructionsLocating Temperature Control To Turn Off Gas To ApplianceTemperature Control Settings Table MSet Point Maximum Set Point DeterminationOutdoor Air Reset Option High-Fire OffsetShutdown Outdoor Air Max O.A. MaxTemperature Control Sensors Placement of SensorsBoiler Application Water Heater ApplicationRemote Wire Connection Wire Maximum GaugeHot Surface Igniter and Ignition Control Module Table NDiagnostic Status Indication Hot Surface Ignition Control ModuleIgnition and Control Timings Ignition Module Lockout FunctionsStatus LED Diagnostic Codes Table OTable P Required Temperature Rise Temperature Rise ChartDomestic Water Heaters Water Velocity ControlPipe Sizing Chart Water ChemistryCirculating Pump Table RPotable Hot Water Temperature Control Settings Domestic Water TemperaturesDomestic Water Minimum Pump PerformanceHigh Water Temperature Limit Control Location of Cold Water Supply Piping ConnectionsOptional Relief Valve Thermal ExpansionCleaning Maintenance Flue Gas Passageways Cleaning ProceduresHeat Exchanger Cleaning ElectricalCombustion and Ventilation Air Cleaning and Maintenance Set Up ProcedureAdjustment Procedure 495,000 1,255,000 Btu/hr Models Servicing Hot Surface Igniter and Ignition Module Sequence of Operation Ignition System CheckoutPower Supply ON/OFF Rocker SwitchManual Reset High-Limit Thermostat Safety Device TerminalsElectronic Temperature Controller Ignition ModuleHeat Transfer Process Gas Valves, Burner Schematic Diagram BTU/HRHI-LIMITS PWR SW Main Unit GAS Valves Blower Pressure Switch Wiring Diagram 15AMPSControl BOX Connections Control BOX Connections

000 - 2, 065, 495 specifications

Lochinvar 000 - 2,495,065 is a cutting-edge water heating solution designed to meet the needs of modern residential and commercial applications. This high-efficiency unit combines advanced engineering with robust technologies, providing unmatched performance and reliability.

One of the standout features of the Lochinvar 000 - 2,495,065 is its high thermal efficiency, which often exceeds 95%. Utilizing condensing technology, the unit harnesses heat from exhaust gases, allowing it to recover otherwise lost energy, thereby reducing operational costs significantly. This efficiency not only lowers energy bills for users but also lessens the environmental impact by minimizing greenhouse gas emissions.

The Lochinvar 000 - 2,495,065 is equipped with a lightweight stainless steel heat exchanger. This construction ensures exceptional corrosion resistance and longevity, extending the lifespan of the unit while maintaining optimal performance. The stainless steel design also contributes to faster heating times, making it ideal for high-demand environments.

In terms of control technologies, the Lochinvar 000 - 2,495,065 features an intuitive touchscreen interface. This user-friendly design allows for seamless operation, real-time monitoring, and easy adjustments to temperature settings. Additionally, it facilitates remote diagnostics, promoting efficient maintenance and reducing downtime, which is crucial for busy facilities.

For enhanced safety, the Lochinvar 000 - 2,495,065 includes multiple safety mechanisms, such as over-temperature protection, flame safeguard, and leak detection systems. These safety features ensure secure operation and give users peace of mind.

Moreover, the unit is compatible with various fuel sources, including natural gas and propane, making it versatile and adaptable to different infrastructure requirements. This flexibility ensures that the Lochinvar 000 - 2,495,065 can be integrated into various settings, from residential homes to large commercial buildings.

Another significant characteristic is its compact design, allowing for easy installation in tight spaces. The footprint of the Lochinvar 000 - 2,495,065 makes it an ideal solution for applications where space is at a premium, without compromising on performance.

In summary, Lochinvar 000 - 2,495,065 represents a premium choice for water heating solutions, merging advanced technologies, high efficiency, and user-friendly design to cater to a wide range of heating needs while ensuring safety and sustainability.
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