Lochinvar 065, 495, 000 - 2 Water Chemistry, Circulating Pump, Table R, Pipe Sizing Chart

Page 37

Installation and Service Manual

Water Chemistry

The required temperature rise and the standard pump sizing are based on the heating of potable water with a hardness of 5 to 25 grains per gallon and a total dissolved solids not exceeding 350 ppm. Consult the appliance manufacturer when heating potable water exceeding these specifications. Heating of high hardness and/or high total dissolved solids water will require a larger circulating pump, an optional cupro-nickel heat exchanger and a revised temperature rise specification based on the water chemistry of the water to be heated. Water with a hardness of less than 5 grains per gallon will usually have a low pH which can be aggressive and corrosive causing non- warrantable damage to the heater, pump and associated piping. Corrosion due to water chemistry generally shows up first in the hot water system because heated water increases the rate of corrosive chemical reactions.

COLD WATER

SUPPLY

EXPANSION TANK

TABLE - R

Pipe Sizing Chart

495,000 - 745,000 985,000 - 2,065,000

Number

Common

Number

Common

of

Pipe

of

Pipe

Units

Size (Min)

Units

Size (Min)

1

2"

1

2 1/2"

2

3"

2

4"

3

3"

3

4"

4

4"

4

5"

5

5"

5

6"

6

5"

6

6"

Circulating Pump

MIXING VALVE

HOT WATER

SUPPLY

(IF REQUIRED)

1.The water heater must be connected to a properly sized pump that circulates water between the heater and storage tank.

RELIEF

VALVE

RELIEF VALVE

LOCK-TEMP

STORAGE

TANK

CIRCULATING

PUMP 2. The pump is sized to heater input and water hardness. Care should be taken to size the pump correctly. See Water Chemistry on this page.

3.The water heater is equipped with a factory-supplied pump delay system in accordance with the requirements of the latest edition of ASHRAE 90.1.

DRAIN

BUILDING

RETURN

Figure 41 - Typical Water Heater Piping with Storage Tank

4.Lubricate the pump to the manufacturer’s recommendations. Pump damage due to inadequate lubrication is non-warrantable.

5.Standard water heaters are furnished with the following circulating pump. Mount the pump on the unit's inlet water connection.

Pipe Size Requirements

Table-R, pipe sizing chart provides the minimum pipe size for common manifold piping to ensure adequate flow.

495,000 -745,000 Btu/hr Models

1/4 HP, 120 VAC, 5.8 Amps

985,000 -2,065,000 Btu/hr Models

1/2 HP, 120 VAC, 7.4 Amps

ABLE-P

Pipe Sizing Chart

This pump is sized based on installation of a single storage tank and heater in close proximity. If the number of fittings and straight pipe exceeds the quantities shown in this section, a larger pump will be required.

The standard pump selection is based on the following pipe and fittings from the unit to the storage tank:

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Contents Save this manual for future reference Domestic Water HeatersHydronic Heating Boilers and Domestic Water Heaters General Product Information Safety InformationHydronic Heating Boilers and Domestic Water Heaters Front and Rear View Product IdentificationClearances from Combustible Construction InstallationBase for Combustible Floors Hydronic System Antifreeze Outdoor Boiler InstallationShut-Down and Draining Pump OperationFreeze Protection for a Heating Boiler System if required Installing Combustion Air FilterCombustion Air Filter One Opening Combustion Air OptionsGeneral Information Installation VentingExhaust Fans Venting SupportTABLE-A Table B Vent System OptionsFlue Pipe Sizes TABLE-CNegative Draft Conventional Negative Draft VentingFlue Outlet Piping Common Venting SystemsMasonry Chimney Installations Outdoor Installation VentingOutdoor Vent Kits Table DOutdoor Vent/Air Inlet Location Outdoor Vent KitGas Piping Gas Pressure TestInput Max Min Gas Train and Controls Connecting Gas Piping to UnitChecking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves Measuring Gas Supply Pressure at Combination Gas Valve Gas Manifold Pressure AdjustmentRegulator Pressure Less Front Chamber Pressure NET Manifold PressureLow Water Cutoff Water Flow SwitchRelief Valve If EquippedTable J Terminal Strip Connection OptionsNominal AMP Draw Data General Plumbing Rules Water Connections Heating Boilers OnlyPrimary/Secondary Boiler Piping Radiant Floor and Snow Melt Heating Systems Low Temperature Return Water SystemsInput LTV Valve Kit Btu/hr System Temperature Rise Chart Based on Btu/hr Input Installation with a Chilled Water SystemTable L 10ºF 20ºF 30ºF 40ºF 50ºF 60ºFBoiler Flow Rate Temperature/Pressure GaugeBoiler Bypass Requirements Filling the SystemLighting Instructions OperationTo Turn Off Gas To Appliance Locating Temperature ControlTable M Temperature Control SettingsSet Point Maximum Set Point DeterminationHigh-Fire Offset Outdoor Air Reset OptionShutdown Outdoor Air Max O.A. MaxPlacement of Sensors Temperature Control SensorsBoiler Application Water Heater ApplicationWire Maximum Gauge Remote Wire ConnectionHot Surface Igniter and Ignition Control Module Table NHot Surface Ignition Control Module Diagnostic Status IndicationIgnition and Control Timings Ignition Module Lockout FunctionsTable O Status LED Diagnostic CodesTable P Temperature Rise Chart Required Temperature RiseDomestic Water Heaters Water Velocity ControlWater Chemistry Pipe Sizing ChartCirculating Pump Table RDomestic Water Temperatures Potable Hot Water Temperature Control SettingsDomestic Water Minimum Pump PerformanceLocation of Cold Water Supply Piping Connections High Water Temperature Limit ControlOptional Relief Valve Thermal ExpansionFlue Gas Passageways Cleaning Procedures Cleaning MaintenanceElectrical Heat Exchanger CleaningCombustion and Ventilation Air Set Up Procedure Cleaning and MaintenanceAdjustment Procedure 495,000 1,255,000 Btu/hr Models Servicing Hot Surface Igniter and Ignition Module Ignition System Checkout Sequence of OperationON/OFF Rocker Switch Power SupplyManual Reset High-Limit Thermostat Safety Device TerminalsIgnition Module Electronic Temperature ControllerHeat Transfer Process Gas Valves, Burner BTU/HR Schematic DiagramHI-LIMITS PWR SW Main Unit GAS Valves Blower Pressure Switch 15AMPS Wiring DiagramControl BOX Connections Control BOX Connections

000 - 2, 065, 495 specifications

Lochinvar 000 - 2,495,065 is a cutting-edge water heating solution designed to meet the needs of modern residential and commercial applications. This high-efficiency unit combines advanced engineering with robust technologies, providing unmatched performance and reliability.

One of the standout features of the Lochinvar 000 - 2,495,065 is its high thermal efficiency, which often exceeds 95%. Utilizing condensing technology, the unit harnesses heat from exhaust gases, allowing it to recover otherwise lost energy, thereby reducing operational costs significantly. This efficiency not only lowers energy bills for users but also lessens the environmental impact by minimizing greenhouse gas emissions.

The Lochinvar 000 - 2,495,065 is equipped with a lightweight stainless steel heat exchanger. This construction ensures exceptional corrosion resistance and longevity, extending the lifespan of the unit while maintaining optimal performance. The stainless steel design also contributes to faster heating times, making it ideal for high-demand environments.

In terms of control technologies, the Lochinvar 000 - 2,495,065 features an intuitive touchscreen interface. This user-friendly design allows for seamless operation, real-time monitoring, and easy adjustments to temperature settings. Additionally, it facilitates remote diagnostics, promoting efficient maintenance and reducing downtime, which is crucial for busy facilities.

For enhanced safety, the Lochinvar 000 - 2,495,065 includes multiple safety mechanisms, such as over-temperature protection, flame safeguard, and leak detection systems. These safety features ensure secure operation and give users peace of mind.

Moreover, the unit is compatible with various fuel sources, including natural gas and propane, making it versatile and adaptable to different infrastructure requirements. This flexibility ensures that the Lochinvar 000 - 2,495,065 can be integrated into various settings, from residential homes to large commercial buildings.

Another significant characteristic is its compact design, allowing for easy installation in tight spaces. The footprint of the Lochinvar 000 - 2,495,065 makes it an ideal solution for applications where space is at a premium, without compromising on performance.

In summary, Lochinvar 000 - 2,495,065 represents a premium choice for water heating solutions, merging advanced technologies, high efficiency, and user-friendly design to cater to a wide range of heating needs while ensuring safety and sustainability.