Lochinvar 065 Hydronic System Antifreeze, Outdoor Boiler Installation, Shut-Down and Draining

Page 7

Installation and Service Manual

base for combustible floor installation. Install unit over a base of hollow clay tiles or concrete blocks from 8" to 12" thick and extending at least 24" beyond the unit sides. Place tiles or blocks so that the holes line up horizontally to provide a clear passage through the tiles or blocks. Place a 1/2" fireproof millboard over the top of the tile or block base. Place a 20- gauge sheet metal cover over the fireproof millboard. Center the unit on the base. Also follow this procedure if electrical conduit runs through the floor beneath the unit. This base must meet all local fire and safety codes.

TABLE - A

COMBUSTIBLE FLOOR KITS

Input Btu/hr

Kit Number

 

CFK3302

495,000

645,000

CFK3303

745,000

CFK3304

 

 

FREEZE PROTECTION

Although these units are CSA International design certified for outdoor installations, such installations are not recommended in areas where the danger of freezing exists. You must provide proper freeze protection for outdoor installations, units installed in unheated mechanical rooms or where temperatures may drop to the freezing point or lower. If freeze protection is not provided for the system, a low ambient temperature alarm is recommended for the mechanical room. Damage to the unit by freezing is non-warrantable.

Anytime the temperature measured at any of the sensors (except the outside air temperature sensor) drops below 40°F, the control turns on the pump contact and the alarm relay. The pump will shut off when both sensors are above 50°F.

￿CAUTION: A mechanical room operating under a negative pressure may experience a down draft in the flue of a boiler which is not firing. The cold outside air pulled down the flue may freeze a heat exchanger. This condition must be corrected to provide adequate freeze protection.

Hydronic System Antifreeze

Freeze protection for a heating boiler or hot water supply boiler using an indirect coil can be provided by using hydronic system antifreeze. Follow the appliance manufacturers instructions. Do not use undiluted or automotive type antifreeze.

Outdoor Boiler Installation

Adequate hydronic system antifreeze must be used. A snow screen should be installed to prevent snow and ice accumulation around the unit or its venting system.

Shut-Down and Draining

If for any reason, the unit is to be shut off, the following precautionary measures must be taken:

1.Shut off gas supply.

2.Shut off water supply.

3.Shut off electrical supply

4.Drain the unit completely. Remove one threaded plug or bulbwell from the inlet side of the front header and one from the outlet side of the front header on the heat exchanger. Blow all water out of the heat exchanger (see Figure 3).

5.Drain pump and piping.

Pump Operation

This unit is equipped with a pump delay of 30 seconds. If continuous operation of the pump is desired, the pump must be electrically connected to another circuit. Connection of the pump to this unit will provide intermittent pump delay operation.

Location

Locate indoor boilers and hot water supply boilers in a room having a temperature safely above freezing [32°F (0°C)].

Figure 3 - Draining Unit

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Contents Save this manual for future reference Domestic Water HeatersHydronic Heating Boilers and Domestic Water Heaters General Product Information Safety InformationHydronic Heating Boilers and Domestic Water Heaters Front and Rear View Product IdentificationClearances from Combustible Construction InstallationBase for Combustible Floors Pump Operation Outdoor Boiler InstallationHydronic System Antifreeze Shut-Down and DrainingFreeze Protection for a Heating Boiler System if required Installing Combustion Air FilterCombustion Air Filter One Opening Combustion Air OptionsVenting Support Installation VentingGeneral Information Exhaust FansTABLE-A TABLE-C Vent System OptionsTable B Flue Pipe SizesCommon Venting Systems Conventional Negative Draft VentingNegative Draft Flue Outlet PipingMasonry Chimney Installations Outdoor Installation VentingOutdoor Vent Kit Table DOutdoor Vent Kits Outdoor Vent/Air Inlet LocationGas Piping Gas Pressure TestInput Max Min Gas Train and Controls Connecting Gas Piping to UnitChecking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves Measuring Gas Supply Pressure at Combination Gas Valve Gas Manifold Pressure AdjustmentRegulator Pressure Less Front Chamber Pressure NET Manifold PressureIf Equipped Water Flow SwitchLow Water Cutoff Relief ValveTable J Terminal Strip Connection OptionsNominal AMP Draw Data General Plumbing Rules Water Connections Heating Boilers OnlyPrimary/Secondary Boiler Piping Radiant Floor and Snow Melt Heating Systems Low Temperature Return Water SystemsInput LTV Valve Kit Btu/hr 10ºF 20ºF 30ºF 40ºF 50ºF 60ºF Installation with a Chilled Water SystemSystem Temperature Rise Chart Based on Btu/hr Input Table LFilling the System Temperature/Pressure GaugeBoiler Flow Rate Boiler Bypass RequirementsLighting Instructions OperationTo Turn Off Gas To Appliance Locating Temperature ControlMaximum Set Point Determination Temperature Control SettingsTable M Set PointOutdoor Air Max O.A. Max Outdoor Air Reset OptionHigh-Fire Offset ShutdownWater Heater Application Temperature Control SensorsPlacement of Sensors Boiler ApplicationTable N Remote Wire ConnectionWire Maximum Gauge Hot Surface Igniter and Ignition Control ModuleIgnition Module Lockout Functions Diagnostic Status IndicationHot Surface Ignition Control Module Ignition and Control TimingsTable O Status LED Diagnostic CodesTable P Water Velocity Control Required Temperature RiseTemperature Rise Chart Domestic Water HeatersTable R Pipe Sizing ChartWater Chemistry Circulating PumpMinimum Pump Performance Potable Hot Water Temperature Control SettingsDomestic Water Temperatures Domestic WaterThermal Expansion High Water Temperature Limit ControlLocation of Cold Water Supply Piping Connections Optional Relief ValveFlue Gas Passageways Cleaning Procedures Cleaning MaintenanceElectrical Heat Exchanger CleaningCombustion and Ventilation Air Set Up Procedure Cleaning and MaintenanceAdjustment Procedure 495,000 1,255,000 Btu/hr Models Servicing Hot Surface Igniter and Ignition Module Ignition System Checkout Sequence of OperationSafety Device Terminals Power SupplyON/OFF Rocker Switch Manual Reset High-Limit ThermostatIgnition Module Electronic Temperature ControllerHeat Transfer Process Gas Valves, Burner BTU/HR Schematic DiagramHI-LIMITS PWR SW Main Unit GAS Valves Blower Pressure Switch 15AMPS Wiring DiagramControl BOX Connections Control BOX Connections

000 - 2, 065, 495 specifications

Lochinvar 000 - 2,495,065 is a cutting-edge water heating solution designed to meet the needs of modern residential and commercial applications. This high-efficiency unit combines advanced engineering with robust technologies, providing unmatched performance and reliability.

One of the standout features of the Lochinvar 000 - 2,495,065 is its high thermal efficiency, which often exceeds 95%. Utilizing condensing technology, the unit harnesses heat from exhaust gases, allowing it to recover otherwise lost energy, thereby reducing operational costs significantly. This efficiency not only lowers energy bills for users but also lessens the environmental impact by minimizing greenhouse gas emissions.

The Lochinvar 000 - 2,495,065 is equipped with a lightweight stainless steel heat exchanger. This construction ensures exceptional corrosion resistance and longevity, extending the lifespan of the unit while maintaining optimal performance. The stainless steel design also contributes to faster heating times, making it ideal for high-demand environments.

In terms of control technologies, the Lochinvar 000 - 2,495,065 features an intuitive touchscreen interface. This user-friendly design allows for seamless operation, real-time monitoring, and easy adjustments to temperature settings. Additionally, it facilitates remote diagnostics, promoting efficient maintenance and reducing downtime, which is crucial for busy facilities.

For enhanced safety, the Lochinvar 000 - 2,495,065 includes multiple safety mechanisms, such as over-temperature protection, flame safeguard, and leak detection systems. These safety features ensure secure operation and give users peace of mind.

Moreover, the unit is compatible with various fuel sources, including natural gas and propane, making it versatile and adaptable to different infrastructure requirements. This flexibility ensures that the Lochinvar 000 - 2,495,065 can be integrated into various settings, from residential homes to large commercial buildings.

Another significant characteristic is its compact design, allowing for easy installation in tight spaces. The footprint of the Lochinvar 000 - 2,495,065 makes it an ideal solution for applications where space is at a premium, without compromising on performance.

In summary, Lochinvar 000 - 2,495,065 represents a premium choice for water heating solutions, merging advanced technologies, high efficiency, and user-friendly design to cater to a wide range of heating needs while ensuring safety and sustainability.
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