Lochinvar 000 - 2, 495, 065 service manual Domestic Water, Minimum Pump Performance, Heat Exchanger

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Hydronic Heating Boilers and Domestic Water Heaters

DOMESTIC WATER

HEATERS Continued

6

90° elbows

2 ball valves

2

unions

1 cold water tee

Not more than 45 feet of straight pipe.

IMPORTANT: For every elbow and tee in excess of those shown above, deduct 5 feet from maximum allowable straight pipe in heater to tank circulating loop.

Minimum Pump Performance

This is based on heating potable water with a hardness of 5 to 25 grains per gallon and/or total dissolved solids not exceeding 350 ppm. See Water Chemistry, page 37.

LE-Q

TABLE - S

Minimum Pump Performance

BTU/hr Input

GPM

Ft.Hd.

495,000

- 745,000

60

10

985,000

- 2,065,000

90

15

 

 

 

 

Minimum Pump Performance

Heat Exchanger

This is a highly sophisticated heat exchanger, designed to carry water in such a way that it generates a scouring action which keeps all interior surfaces free from build up of impurities. The straight line, two pass design of the tubes sends water into the headers at a properly rated velocity. The configuration of the headers, in turn, creates a high degree of turbulence which is sufficient to keep all contaminants in suspension. This “scouring action” provides greater cost savings for owners. Tubes are always able to transfer heat at peak efficiency. Every surface within this water containing section is of a non ferrous material, providing clear, clean, rust free hot water. Straight copper tubes finned on the outside for maximum heat transfer and coated cast iron one piece cored headers make up an entirely rust proof unit. On all models, header inspection plugs can be removed for field inspection and cleaning of copper tubes. The entire heat exchanger may be easily removed from the unit.

Potable Hot Water Temperature Control Settings

Domestic Water Temperatures

￿WARNING: You must take adequate care to prevent scald injury when storing water at elevated temperatures for domestic use.

This unit has an adjustable temperature control to maintain the desired water temperature set point. See Setting Temperature Control, page 29, for instructions to program the temperature control. The temperature control is factory preset at approximately 125°F (52°C) or less. Households with small children or invalids may require 120°F (49°C) or lower temperature hot water to reduce risk of scald injury.

Operate this high efficiency hot water heater at a temperature setting high enough to prevent condensing of the products of combustion on the unit's heat exchanger or in the attached venting system. A water temperature setting that is above the dew point of the gas combustion products should prevent condensate formation.

￿WARNING: To guard against scald injury, you must use a properly-sized thermostatic mixing valve to supply domestic hot water at temperatures less than 125°F (52°C).

Storing the water at a higher temperature and thermostatically mixing the water increases the available quantity of mixed hot water, greatly reducing the possibility of condensate forming on the heat exchanger or in the venting system and helps prevent water born bacteria growth.

Some states may require a lower water temperature setting for specific applications. Check local codes or your gas supplier for domestic hot water temperature requirements.

• Water temperature over 125°F (52°C) can cause severe burns instantly or death from scalds.

• Children, disabled and elderly are at highest risk of being scalded.

• See instruction manual before setting temperature at heating appliance.

• Feel water before bathing or showering.

• If this appliance is used to produce water that could scald if too hot, such as domestic hot water use, adjust the outlet control (limit) or use temperature limiting valves to obtain a maximum water temperature of 125°F (52°C).

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Contents Domestic Water Heaters Save this manual for future referenceHydronic Heating Boilers and Domestic Water Heaters Safety Information General Product InformationHydronic Heating Boilers and Domestic Water Heaters Product Identification Front and Rear ViewBase for Combustible Floors InstallationClearances from Combustible Construction Shut-Down and Draining Outdoor Boiler InstallationHydronic System Antifreeze Pump OperationCombustion Air Filter Installing Combustion Air FilterFreeze Protection for a Heating Boiler System if required Combustion Air Options One OpeningExhaust Fans Installation VentingGeneral Information Venting SupportTABLE-A Flue Pipe Sizes Vent System OptionsTable B TABLE-CFlue Outlet Piping Conventional Negative Draft VentingNegative Draft Common Venting SystemsOutdoor Installation Venting Masonry Chimney InstallationsOutdoor Vent/Air Inlet Location Table DOutdoor Vent Kits Outdoor Vent KitInput Max Min Gas Pressure TestGas Piping Connecting Gas Piping to Unit Gas Train and ControlsVenting of Combination Gas Valves Combination Gas ValvesChecking Gas Supply Pressure Gas Manifold Pressure Adjustment Measuring Gas Supply Pressure at Combination Gas ValveNET Manifold Pressure Regulator Pressure Less Front Chamber PressureRelief Valve Water Flow SwitchLow Water Cutoff If EquippedNominal AMP Draw Data Terminal Strip Connection OptionsTable J Water Connections Heating Boilers Only General Plumbing RulesPrimary/Secondary Boiler Piping Input LTV Valve Kit Btu/hr Low Temperature Return Water SystemsRadiant Floor and Snow Melt Heating Systems Table L Installation with a Chilled Water SystemSystem Temperature Rise Chart Based on Btu/hr Input 10ºF 20ºF 30ºF 40ºF 50ºF 60ºFBoiler Bypass Requirements Temperature/Pressure GaugeBoiler Flow Rate Filling the SystemOperation Lighting InstructionsLocating Temperature Control To Turn Off Gas To ApplianceSet Point Temperature Control SettingsTable M Maximum Set Point DeterminationShutdown Outdoor Air Reset OptionHigh-Fire Offset Outdoor Air Max O.A. MaxBoiler Application Temperature Control SensorsPlacement of Sensors Water Heater ApplicationHot Surface Igniter and Ignition Control Module Remote Wire ConnectionWire Maximum Gauge Table NIgnition and Control Timings Diagnostic Status IndicationHot Surface Ignition Control Module Ignition Module Lockout FunctionsTable P Status LED Diagnostic CodesTable O Domestic Water Heaters Required Temperature RiseTemperature Rise Chart Water Velocity ControlCirculating Pump Pipe Sizing ChartWater Chemistry Table RDomestic Water Potable Hot Water Temperature Control SettingsDomestic Water Temperatures Minimum Pump PerformanceOptional Relief Valve High Water Temperature Limit ControlLocation of Cold Water Supply Piping Connections Thermal ExpansionCleaning Maintenance Flue Gas Passageways Cleaning ProceduresCombustion and Ventilation Air Heat Exchanger CleaningElectrical Adjustment Procedure 495,000 1,255,000 Btu/hr Models Cleaning and MaintenanceSet Up Procedure Servicing Hot Surface Igniter and Ignition Module Sequence of Operation Ignition System CheckoutManual Reset High-Limit Thermostat Power SupplyON/OFF Rocker Switch Safety Device TerminalsHeat Transfer Process Gas Valves, Burner Electronic Temperature ControllerIgnition Module Schematic Diagram BTU/HRHI-LIMITS PWR SW Main Unit GAS Valves Blower Pressure Switch Wiring Diagram 15AMPSControl BOX Connections Control BOX Connections

000 - 2, 065, 495 specifications

Lochinvar 000 - 2,495,065 is a cutting-edge water heating solution designed to meet the needs of modern residential and commercial applications. This high-efficiency unit combines advanced engineering with robust technologies, providing unmatched performance and reliability.

One of the standout features of the Lochinvar 000 - 2,495,065 is its high thermal efficiency, which often exceeds 95%. Utilizing condensing technology, the unit harnesses heat from exhaust gases, allowing it to recover otherwise lost energy, thereby reducing operational costs significantly. This efficiency not only lowers energy bills for users but also lessens the environmental impact by minimizing greenhouse gas emissions.

The Lochinvar 000 - 2,495,065 is equipped with a lightweight stainless steel heat exchanger. This construction ensures exceptional corrosion resistance and longevity, extending the lifespan of the unit while maintaining optimal performance. The stainless steel design also contributes to faster heating times, making it ideal for high-demand environments.

In terms of control technologies, the Lochinvar 000 - 2,495,065 features an intuitive touchscreen interface. This user-friendly design allows for seamless operation, real-time monitoring, and easy adjustments to temperature settings. Additionally, it facilitates remote diagnostics, promoting efficient maintenance and reducing downtime, which is crucial for busy facilities.

For enhanced safety, the Lochinvar 000 - 2,495,065 includes multiple safety mechanisms, such as over-temperature protection, flame safeguard, and leak detection systems. These safety features ensure secure operation and give users peace of mind.

Moreover, the unit is compatible with various fuel sources, including natural gas and propane, making it versatile and adaptable to different infrastructure requirements. This flexibility ensures that the Lochinvar 000 - 2,495,065 can be integrated into various settings, from residential homes to large commercial buildings.

Another significant characteristic is its compact design, allowing for easy installation in tight spaces. The footprint of the Lochinvar 000 - 2,495,065 makes it an ideal solution for applications where space is at a premium, without compromising on performance.

In summary, Lochinvar 000 - 2,495,065 represents a premium choice for water heating solutions, merging advanced technologies, high efficiency, and user-friendly design to cater to a wide range of heating needs while ensuring safety and sustainability.