Lochinvar 495 Hot Surface Igniter and Ignition Control Module, Table N, Remote Wire Connection

Page 33

Installation and Service Manual

Remote Mounting of Sensor

You must mount the outside air temperature sensor outside the building. To mount remote sensors, follow the guidelines below. Take care to correctly wire sensors to the unit. Erratic temperature readings can be caused by poor wiring practices. Twist the wires between the unit and the remote sensor. Turn wires at least three or four turns per linear foot of wiring. This provides common mode rejection of some types of electrical interferences.

1.Do not route temperature sensor wiring with building power wiring.

2.Do not locate temperature sensor wiring next to control contactors.

3.Do not locate temperature sensor wiring near electric motors.

4.Do not locate temperature sensor wiring near welding equipment.

5.Make sure good mechanical connections are made to the sensor, any interconnecting wiring and the controller.

6.Do not mount sensor with leadwire end pointing up in an area where condensation can occur.

7.Use shielded wiring to connect the sensor to the control when the possibility of an electrically noisy environment exists. Shielded cable is recommended on all cable runs of more than 25 feet in length.

Note: Ground the cable shield at the connection to the boiler temperature control only. Do not ground the shielded cable at the sensor end.

To maintain temperature accuracy, sensor wires should be at least 18 AWG, see Table N below.

TABLE - N

Remote Wire Connection

Wire

Maximum

Gauge

Allowable Length

 

 

12 GA

100 ft

14 GA

75 ft

16 GA

50 ft

18 GA

30 ft

 

 

HOT SURFACE IGNITION SYSTEM

Hot Surface Igniter and Ignition Control Module

This unit has one ignition module and one hot surface igniter.

Figure 38 - Hot Surface Igniter

￿Caution: The igniter is extremely fragile, be very careful when removing. A faulty or damaged hot surface igniter MUST BE replaced with a Lochinvar PLT3400 igniter. Do not use general purpose field replacement igniters.

 

F2

FC-

FC+

 

F1

 

P3

 

+

 

DS2

Figure 39 - Hot Surface Ignition Control Module

33

Page 32 Page 34
Image 33
Page 32 Page 34
Contents Save this manual for future reference Domestic Water HeatersHydronic Heating Boilers and Domestic Water Heaters General Product Information Safety InformationHydronic Heating Boilers and Domestic Water Heaters Front and Rear View Product IdentificationInstallation Clearances from Combustible ConstructionBase for Combustible Floors Hydronic System Antifreeze Outdoor Boiler InstallationShut-Down and Draining Pump OperationInstalling Combustion Air Filter Freeze Protection for a Heating Boiler System if requiredCombustion Air Filter One Opening Combustion Air OptionsGeneral Information Installation VentingExhaust Fans Venting SupportTABLE-A Table B Vent System OptionsFlue Pipe Sizes TABLE-CNegative Draft Conventional Negative Draft VentingFlue Outlet Piping Common Venting SystemsMasonry Chimney Installations Outdoor Installation VentingOutdoor Vent Kits Table DOutdoor Vent/Air Inlet Location Outdoor Vent KitGas Pressure Test Gas PipingInput Max Min Gas Train and Controls Connecting Gas Piping to UnitCombination Gas Valves Checking Gas Supply PressureVenting of Combination Gas Valves Measuring Gas Supply Pressure at Combination Gas Valve Gas Manifold Pressure AdjustmentRegulator Pressure Less Front Chamber Pressure NET Manifold PressureLow Water Cutoff Water Flow SwitchRelief Valve If EquippedTerminal Strip Connection Options Table JNominal AMP Draw Data General Plumbing Rules Water Connections Heating Boilers OnlyPrimary/Secondary Boiler Piping Low Temperature Return Water Systems Radiant Floor and Snow Melt Heating SystemsInput LTV Valve Kit Btu/hr System Temperature Rise Chart Based on Btu/hr Input Installation with a Chilled Water SystemTable L 10ºF 20ºF 30ºF 40ºF 50ºF 60ºFBoiler Flow Rate Temperature/Pressure GaugeBoiler Bypass Requirements Filling the SystemLighting Instructions OperationTo Turn Off Gas To Appliance Locating Temperature ControlTable M Temperature Control SettingsSet Point Maximum Set Point DeterminationHigh-Fire Offset Outdoor Air Reset OptionShutdown Outdoor Air Max O.A. MaxPlacement of Sensors Temperature Control SensorsBoiler Application Water Heater ApplicationWire Maximum Gauge Remote Wire ConnectionHot Surface Igniter and Ignition Control Module Table NHot Surface Ignition Control Module Diagnostic Status IndicationIgnition and Control Timings Ignition Module Lockout FunctionsStatus LED Diagnostic Codes Table OTable P Temperature Rise Chart Required Temperature RiseDomestic Water Heaters Water Velocity ControlWater Chemistry Pipe Sizing ChartCirculating Pump Table RDomestic Water Temperatures Potable Hot Water Temperature Control SettingsDomestic Water Minimum Pump PerformanceLocation of Cold Water Supply Piping Connections High Water Temperature Limit ControlOptional Relief Valve Thermal ExpansionFlue Gas Passageways Cleaning Procedures Cleaning MaintenanceHeat Exchanger Cleaning ElectricalCombustion and Ventilation Air Cleaning and Maintenance Set Up ProcedureAdjustment Procedure 495,000 1,255,000 Btu/hr Models Servicing Hot Surface Igniter and Ignition Module Ignition System Checkout Sequence of OperationON/OFF Rocker Switch Power SupplyManual Reset High-Limit Thermostat Safety Device TerminalsElectronic Temperature Controller Ignition ModuleHeat Transfer Process Gas Valves, Burner BTU/HR Schematic DiagramHI-LIMITS PWR SW Main Unit GAS Valves Blower Pressure Switch 15AMPS Wiring DiagramControl BOX Connections Control BOX Connections

000 - 2, 065, 495 specifications

Lochinvar 000 - 2,495,065 is a cutting-edge water heating solution designed to meet the needs of modern residential and commercial applications. This high-efficiency unit combines advanced engineering with robust technologies, providing unmatched performance and reliability.

One of the standout features of the Lochinvar 000 - 2,495,065 is its high thermal efficiency, which often exceeds 95%. Utilizing condensing technology, the unit harnesses heat from exhaust gases, allowing it to recover otherwise lost energy, thereby reducing operational costs significantly. This efficiency not only lowers energy bills for users but also lessens the environmental impact by minimizing greenhouse gas emissions.

The Lochinvar 000 - 2,495,065 is equipped with a lightweight stainless steel heat exchanger. This construction ensures exceptional corrosion resistance and longevity, extending the lifespan of the unit while maintaining optimal performance. The stainless steel design also contributes to faster heating times, making it ideal for high-demand environments.

In terms of control technologies, the Lochinvar 000 - 2,495,065 features an intuitive touchscreen interface. This user-friendly design allows for seamless operation, real-time monitoring, and easy adjustments to temperature settings. Additionally, it facilitates remote diagnostics, promoting efficient maintenance and reducing downtime, which is crucial for busy facilities.

For enhanced safety, the Lochinvar 000 - 2,495,065 includes multiple safety mechanisms, such as over-temperature protection, flame safeguard, and leak detection systems. These safety features ensure secure operation and give users peace of mind.

Moreover, the unit is compatible with various fuel sources, including natural gas and propane, making it versatile and adaptable to different infrastructure requirements. This flexibility ensures that the Lochinvar 000 - 2,495,065 can be integrated into various settings, from residential homes to large commercial buildings.

Another significant characteristic is its compact design, allowing for easy installation in tight spaces. The footprint of the Lochinvar 000 - 2,495,065 makes it an ideal solution for applications where space is at a premium, without compromising on performance.

In summary, Lochinvar 000 - 2,495,065 represents a premium choice for water heating solutions, merging advanced technologies, high efficiency, and user-friendly design to cater to a wide range of heating needs while ensuring safety and sustainability.
Top Page Image Contents