Shopsmith 555970 manual Construction of a typical Clamp-in fixture

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555970

MARK V – MOUNTED OVERARM PIN ROUTER

For most applications, we recommend using a 3/8" diameter Guide Pin.

IMPORTANT: The distances between your template segments must remain exact, all the way around its perimeter. Any variations here and your fixture will not function properly.

4.Set up your Overarm Router for fix- ture-making – For most projects, we rec- ommend using a 3/8" Guide Pin and a matching 3/8" carbide-tipped straight router bit. Align the Pin and bit exactly with one another as shown in Figure 8. Adjust the Overarm Router’s Depth Stop Rod to make a cut 7/16" deep (remember . . . the Guide Pins are 3/8" high). Lower your see-through Guard to about 1/2" above the fixture surface. At- tach your dust collection hose to the port.

5.Cut the outside groove first – With the router motor turned off, position your fixture blank on the Overarm Router’s Table...laminate side up and template side down. Move the outside edge of your template forward until it rests sol- idly against the Guide Pin.

Turn on your router (and dust collec- tor) and slowly lower the rotating bit into the top of your fixture. Lock the Depth Control Handle into position and make an initial cut about 1/8" deep. Ro- tate your workpiece slowly and cau- tiously in a counter-clockwise direction (Against the rotation of the bit) – being careful to maintain a steady, even pres- sure against the Table Pin at all times

– until you’ve completed the first 1/8" deep pass.

Repeat the process above two more times, until you’ve created a guide groove in the laminate side of your fix- ture that’s 7/16" deep.

6.Cut all remaining guide grooves – Fol- low the same procedures outlined in step #5 above. Remove the template pieces from the particleboard side of the fixture.

7.SCREW-DOWN FIXTURES – Drill your mounting screw pilot holes through the laminate side of your fix- ture, being sure to countersink your screw heads well below the surface.

CLAMP-IN FIXTURES – Attach sides around the perimeter of your fixture (protruding above the surface of the fix- ture, but not quite as high as your workpieces will be thick). For durabil- ity, use oak, maple or similar hard woods for the sides and clamping bar. Before attaching the side you select to contain your clamp-down thumbscrews, insert ordinary drive-in, threaded T- Nuts from the INSIDE of your frame piece. Cut a straight, wooden clamping bar to fit inside the perimeter. Once as- sembled, tightening the thumbscrews will press the clamping bar against the blank workpiece, holding it in position while you cut out your shape. See Fig- ure 15.

Figure 15. Construction of a typical

clamp-in fixture

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Contents Mark V Mounted Overarm PIN Router Table of Contents What is PIN ROUTING? IntroductionWhat can I do with this TOOL? Safety Overarm Router SpecificationsEYE Protection Hearing ProtectionGuarding for Routing DressGeneral Safety Rules for Power Tools Sawdust and ChipsMounting Router Bits Mark V Mounted Overarm PIN Router Safety Rules for the Shopsmith Overarm Router Care and Maintenance Types Router BitsMark V Mounted Overarm PIN Router Terms to Know Overarm Router Assembly Tools & Supplies NeededInstall Depth Stop ROD Before YOU BeginWhich Mounting Holes ? RE-INSTALL the Mark Worktable Install Your Router Motor in the OverarmInstall the Rear Guard and Dust Collector Assembly Mount the Overarm Router Table Onto the Mark V WorktableMark V Mounted Overarm PIN Router Alignment Adjustment RE-POSITIONING the Depth Control HandleBringing the Insert Flush with the Worktable Surface Adjusting the Brass GIB Router BIT to Guide PIN AlignmentSafety First Using Your Shopsmith Overarm PIN RouterGeneral Guidelines for Both Types of Overarm Routing Mark V Mounted Overarm PIN Router Router Duplication Using SHOP-MADE Fixtures Types of FixturesTypical clamp-in fixture Project made with it HOW to Make SCREW-DOWN and CLAMP-IN Fixtures AN Overview of PIN Routing with FixturesWHY Make a Grooved FIXTURE? Construction of a typical Clamp-in fixture HOW to Make Profile Fixtures HOW to USE PIN Routing FixturesRouting with a screw-down Fixture Routing over a pin with a clamp-in fixture Typical clamp-in fixtureRouting against a pin using a profile fixture Routing with a clamp-in fixtureCutting decorative surface features using a fixture Conventional Routing Operations with the Overarm Router Routing Against a Table PINUsing Piloted Bits for Decorative Edging Use the Pin Routing Table Insert When routing against a pinExternal edges Internal edgesUsing NON-PILOTED Bits for Decorative Edging Making Rabbet CutsSTRAIGHT-LINE Routing Cutting Grooves and Dadoes GroovesDadoes Making stopped cuts using the Fence Repairing furniture and veneersDamaged area on a Cabinet door Cleaning Caring for Your Shopsmith Overarm PIN RouterStructural Joints RE-ALIGNING and RE-ADJUSTING WaxingStoring Your Overarm Router Do not wax or use solvents on plastic partsMaintenance Troubleshooting Guide Problem Possible Cause SolutionHow to Order Parts Mark V Mounted Overarm PIN Router

555970 specifications

The Shopsmith 555970 is a versatile woodworking tool that embodies the ideal solution for hobbyists and professional woodworkers alike. As a multi-function machine, it combines multiple woodworking capabilities into a singular unit, allowing users to seamlessly transition between various tasks with ease and efficiency.

One of the standout features of the Shopsmith 555970 is its ability to operate as a table saw, bandsaw, drill press, disc sander, and lathe—all in one compact design. This all-in-one functionality eliminates the need for multiple machines, saving both space in the workshop and the expense of purchasing separate tools.

The device is powered by a robust motor that delivers consistent performance, enabling users to tackle a variety of materials, from softwoods to hardwoods. This makes the Shopsmith 555970 an excellent choice for diverse projects, whether constructing furniture, crafting detailed woodwork, or completing home repairs. With adjustable speeds and settings, users can customize their experience according to the specific needs of their project.

One innovative technology integrated into the Shopsmith 555970 is its quick-change tooling system. This feature allows users to switch from one function to another in a matter of minutes. For example, converting from a table saw to a lathe does not require extensive setup; instead, it can be done easily, enhancing workflow and reducing downtime.

Additionally, the Shopsmith 555970 is equipped with a dual-tube design for rigidity and stability, which contributes to safer operation and improved accuracy during cutting and shaping tasks. Safety features such as blade guards and secure locking mechanisms have also been thoughtfully integrated into the design, prioritizing user safety without sacrificing performance.

The compact design of the Shopsmith 555970 makes it particularly appealing for home workshops with limited space. Its dimensions allow it to be stored easily when not in use, catering to those who appreciate functionality without compromising their available workspace.

In summary, the Shopsmith 555970 stands out in the woodworking market for its multifunctionality, powerful motor, user-friendly features, and compact design. Whether you are a professional woodworker or a passionate DIY enthusiast, this machine offers the versatility needed to bring creative woodworking ideas to life.
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