Shopsmith 555970 manual Overarm Router Assembly, Tools & Supplies Needed

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MARK V – MOUNTED OVERARM PIN ROUTER

555970

4.Motor Brackets – Firmly hold any round, hand-held router motor from 2-1/2" to 4" in diameter. These dimen- sions are for the motor only (the router base is removed during operations).

5.Brass Gib – Adjusts with four Allen set screws to eliminate side-to-side move- ment of the motor while allowing smooth, vertical movement of the dove- tail slide.

6.Depth Stop Rod – Locks into any po- sition to limit your depth-of-cut during operations.

7.Dovetail Assembly – Moves up-and- down by means of a steel rack-and-pin- ion gear mechanism. The dovetail slide provides 3-1/2" of vertical motor travel.

8.Depth Control Handle – Conveniently raises and lowers the router motor. A simple twist locks the handle in place.

9.Circular Table Inserts – Two provided: One with a 1-3/8" diameter center hole and an offset threaded insert for the Starting Pin (included) . . . and another with a center threaded insert for the three interchangeable Overarm routing Guide Pins (three included: 1/4", 3/8" and 1/2" diameters).

10.Two-Piece Router Fence – Adjustable aluminum Fences attach to the Work- table mounting holes with threaded plastic Knobs, Spacers and washers for straight-line routing operations.

11.MARK V Way Tube Mounting Brack- ets – Upper and lower Mounting Brack- ets attach to the Overarm . . . then around the MARK V Way Tubes with mating Clamps, supporting the Overarm Router above the Worktable.

12.Mounting Bracket Clamps – Clamp around the “back side” of your Way Tubes with 3" long x 3/8" dia. socket

head capscrews, threaded into the holes on the back sides of the Mounting Brackets.

13.SLIDING T-Nuts – Used to attach your Overarm Router Table to your Model 505, 510 or 520 MARK V Worktable.

OVERARM ROUTER ASSEMBLY

WARNING

Your safety and the ability to use your new Shopsmith Overarm Pin Router properly depends on your following these assembly and use instructions exactly.

NOTE

Reference numbers that appear in paren- theses following the part names correspond with the numbers on the figures in this sec- tion and the exploded view in the Parts List section of this Manual.

TOOLS & SUPPLIES NEEDED:

•1/8" Allen wrench

•5/32" Allen wrench

•1/4" Allen wrench

•5/16" Allen wrench

•7/16" Open end wrench

•Furniture or floor paste wax (do NOT use car wax or spray furniture polish)

•Mineral spirits

•Fine file or emery cloth (optional)

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Contents Mark V Mounted Overarm PIN Router Table of Contents What can I do with this TOOL? What is PIN ROUTING?Introduction Overarm Router Specifications SafetyDress EYE ProtectionHearing Protection Guarding for RoutingMounting Router Bits General Safety Rules for Power ToolsSawdust and Chips Mark V Mounted Overarm PIN Router Safety Rules for the Shopsmith Overarm Router Types Router Bits Care and MaintenanceMark V Mounted Overarm PIN Router Terms to Know Tools & Supplies Needed Overarm Router AssemblyWhich Mounting Holes ? Install Depth Stop RODBefore YOU Begin Install Your Router Motor in the Overarm RE-INSTALL the Mark WorktableMount the Overarm Router Table Onto the Mark V Worktable Install the Rear Guard and Dust Collector AssemblyMark V Mounted Overarm PIN Router Bringing the Insert Flush with the Worktable Surface Alignment AdjustmentRE-POSITIONING the Depth Control Handle Router BIT to Guide PIN Alignment Adjusting the Brass GIBGeneral Guidelines for Both Types of Overarm Routing Safety FirstUsing Your Shopsmith Overarm PIN Router Mark V Mounted Overarm PIN Router Types of Fixtures Router Duplication Using SHOP-MADE FixturesTypical clamp-in fixture Project made with it AN Overview of PIN Routing with Fixtures HOW to Make SCREW-DOWN and CLAMP-IN FixturesWHY Make a Grooved FIXTURE? Construction of a typical Clamp-in fixture HOW to USE PIN Routing Fixtures HOW to Make Profile FixturesRouting with a screw-down Fixture Typical clamp-in fixture Routing over a pin with a clamp-in fixtureRouting with a clamp-in fixture Routing against a pin using a profile fixtureCutting decorative surface features using a fixture Routing Against a Table PIN Conventional Routing Operations with the Overarm RouterUse the Pin Routing Table Insert When routing against a pin Using Piloted Bits for Decorative EdgingInternal edges External edgesMaking Rabbet Cuts Using NON-PILOTED Bits for Decorative EdgingSTRAIGHT-LINE Routing Grooves Cutting Grooves and DadoesDadoes Repairing furniture and veneers Making stopped cuts using the FenceDamaged area on a Cabinet door Structural Joints CleaningCaring for Your Shopsmith Overarm PIN Router Do not wax or use solvents on plastic parts RE-ALIGNING and RE-ADJUSTINGWaxing Storing Your Overarm RouterMaintenance Problem Possible Cause Solution Troubleshooting GuideHow to Order Parts Mark V Mounted Overarm PIN Router

555970 specifications

The Shopsmith 555970 is a versatile woodworking tool that embodies the ideal solution for hobbyists and professional woodworkers alike. As a multi-function machine, it combines multiple woodworking capabilities into a singular unit, allowing users to seamlessly transition between various tasks with ease and efficiency.

One of the standout features of the Shopsmith 555970 is its ability to operate as a table saw, bandsaw, drill press, disc sander, and lathe—all in one compact design. This all-in-one functionality eliminates the need for multiple machines, saving both space in the workshop and the expense of purchasing separate tools.

The device is powered by a robust motor that delivers consistent performance, enabling users to tackle a variety of materials, from softwoods to hardwoods. This makes the Shopsmith 555970 an excellent choice for diverse projects, whether constructing furniture, crafting detailed woodwork, or completing home repairs. With adjustable speeds and settings, users can customize their experience according to the specific needs of their project.

One innovative technology integrated into the Shopsmith 555970 is its quick-change tooling system. This feature allows users to switch from one function to another in a matter of minutes. For example, converting from a table saw to a lathe does not require extensive setup; instead, it can be done easily, enhancing workflow and reducing downtime.

Additionally, the Shopsmith 555970 is equipped with a dual-tube design for rigidity and stability, which contributes to safer operation and improved accuracy during cutting and shaping tasks. Safety features such as blade guards and secure locking mechanisms have also been thoughtfully integrated into the design, prioritizing user safety without sacrificing performance.

The compact design of the Shopsmith 555970 makes it particularly appealing for home workshops with limited space. Its dimensions allow it to be stored easily when not in use, catering to those who appreciate functionality without compromising their available workspace.

In summary, the Shopsmith 555970 stands out in the woodworking market for its multifunctionality, powerful motor, user-friendly features, and compact design. Whether you are a professional woodworker or a passionate DIY enthusiast, this machine offers the versatility needed to bring creative woodworking ideas to life.
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