Shopsmith 555970 manual HOW to Make Profile Fixtures, HOW to USE PIN Routing Fixtures

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MARK V – MOUNTED OVERARM PIN ROUTER

555970

8.Save your fixture-making templates – Set your templates aside in the event you need to make more fixtures or re- place one that has been damaged.

HOW TO MAKE

PROFILE FIXTURES

Profile fixtures are used for shaping the out- side edges of workpieces only. In our picket fence example (See Fig. 12), the protruding screw or nail tips and sides hold the workpiece in position during operations.

Here’s the simple, three-step process:

1.Cut the profile shape – In our example, we selected a piece of 3/4" thick, lami- nate-covered sink cut-out for our fixture base that was the same, exact width as our fence pickets. Make it a minimum of 18" long, if possible to provide ad- equate support for the workpiece. We used a bandsaw to cut out the profiled shape on one end of our fixture . . . then sanded the edges smooth with a drum sander.

2.Attach fixture sides, if practical – Since our fence pickets will have straight sides, we were then able to attach 8" long side pieces to the fixture, being sure to keep them away from the shaped area so they won’t interfere with the router bit while we’re making our cuts. Make the sides out of an appropriate hard- wood such as oak, maple, hickory or ash.

3.Install holding points – Use 8-penny nails or 1" long drywall screws with sharp points...driven up through the bottom of the fixture, so they protrude no more than about 1/4" above the sur- face. We prefer screws because they won’t drive back out when you tap the workpiece down onto the fixture.

If you’re able to include sides on your fixture to help hold your workpiece, you should only need two or three holding points. If your workpiece is odd-shaped and sides are not an option, you may need more holding points. Be sure screw or nail heads are countersunk below the surface of the fixture bottom.

NOTE

If you’re planning to make a large quantity of any project, it’s often a good idea to make several identical fixtures. This is especially true if you’ll be using different shaped router bits to cut out your shape, form decorative edges and cut sliding dovetails, grooves, da- does or rabbets using different bits.

This way, you can have several components mounted in their fixtures and make a num- ber of cuts with the same profile bit, in- stead of frequently changing from bit-to- bit.

HOW TO USE PIN

ROUTING FIXTURES

Routing over a pin with a screw-down fixture

As we’ve explained, with a screw-down fix- ture (See Fig 16), your workpiece is secured to the non-grooved (particleboard) side of the fixture with screws. The fixture is then flipped over and the grooves (in the shape of your intended finished piece) in the lami- nate side of the fixture are traced over the Guide Pin.

This process transfers your design exactly to the workpiece you’ve mounted to the oppo- site (or particleboard) side of the fixture.

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Contents Mark V Mounted Overarm PIN Router Table of Contents Introduction What is PIN ROUTING?What can I do with this TOOL? Overarm Router Specifications SafetyHearing Protection EYE ProtectionGuarding for Routing DressSawdust and Chips General Safety Rules for Power ToolsMounting Router Bits Mark V Mounted Overarm PIN Router Safety Rules for the Shopsmith Overarm Router Types Router Bits Care and MaintenanceMark V Mounted Overarm PIN Router Terms to Know Tools & Supplies Needed Overarm Router AssemblyBefore YOU Begin Install Depth Stop RODWhich Mounting Holes ? Install Your Router Motor in the Overarm RE-INSTALL the Mark WorktableMount the Overarm Router Table Onto the Mark V Worktable Install the Rear Guard and Dust Collector AssemblyMark V Mounted Overarm PIN Router RE-POSITIONING the Depth Control Handle Alignment AdjustmentBringing the Insert Flush with the Worktable Surface Router BIT to Guide PIN Alignment Adjusting the Brass GIBUsing Your Shopsmith Overarm PIN Router Safety FirstGeneral Guidelines for Both Types of Overarm Routing Mark V Mounted Overarm PIN Router Types of Fixtures Router Duplication Using SHOP-MADE FixturesTypical clamp-in fixture Project made with it AN Overview of PIN Routing with Fixtures HOW to Make SCREW-DOWN and CLAMP-IN FixturesWHY Make a Grooved FIXTURE? Construction of a typical Clamp-in fixture HOW to USE PIN Routing Fixtures HOW to Make Profile FixturesRouting with a screw-down Fixture Typical clamp-in fixture Routing over a pin with a clamp-in fixtureRouting with a clamp-in fixture Routing against a pin using a profile fixtureCutting decorative surface features using a fixture Routing Against a Table PIN Conventional Routing Operations with the Overarm RouterUse the Pin Routing Table Insert When routing against a pin Using Piloted Bits for Decorative EdgingInternal edges External edgesMaking Rabbet Cuts Using NON-PILOTED Bits for Decorative EdgingSTRAIGHT-LINE Routing Grooves Cutting Grooves and DadoesDadoes Repairing furniture and veneers Making stopped cuts using the FenceDamaged area on a Cabinet door Caring for Your Shopsmith Overarm PIN Router CleaningStructural Joints Waxing RE-ALIGNING and RE-ADJUSTINGStoring Your Overarm Router Do not wax or use solvents on plastic partsMaintenance Problem Possible Cause Solution Troubleshooting GuideHow to Order Parts Mark V Mounted Overarm PIN Router

555970 specifications

The Shopsmith 555970 is a versatile woodworking tool that embodies the ideal solution for hobbyists and professional woodworkers alike. As a multi-function machine, it combines multiple woodworking capabilities into a singular unit, allowing users to seamlessly transition between various tasks with ease and efficiency.

One of the standout features of the Shopsmith 555970 is its ability to operate as a table saw, bandsaw, drill press, disc sander, and lathe—all in one compact design. This all-in-one functionality eliminates the need for multiple machines, saving both space in the workshop and the expense of purchasing separate tools.

The device is powered by a robust motor that delivers consistent performance, enabling users to tackle a variety of materials, from softwoods to hardwoods. This makes the Shopsmith 555970 an excellent choice for diverse projects, whether constructing furniture, crafting detailed woodwork, or completing home repairs. With adjustable speeds and settings, users can customize their experience according to the specific needs of their project.

One innovative technology integrated into the Shopsmith 555970 is its quick-change tooling system. This feature allows users to switch from one function to another in a matter of minutes. For example, converting from a table saw to a lathe does not require extensive setup; instead, it can be done easily, enhancing workflow and reducing downtime.

Additionally, the Shopsmith 555970 is equipped with a dual-tube design for rigidity and stability, which contributes to safer operation and improved accuracy during cutting and shaping tasks. Safety features such as blade guards and secure locking mechanisms have also been thoughtfully integrated into the design, prioritizing user safety without sacrificing performance.

The compact design of the Shopsmith 555970 makes it particularly appealing for home workshops with limited space. Its dimensions allow it to be stored easily when not in use, catering to those who appreciate functionality without compromising their available workspace.

In summary, the Shopsmith 555970 stands out in the woodworking market for its multifunctionality, powerful motor, user-friendly features, and compact design. Whether you are a professional woodworker or a passionate DIY enthusiast, this machine offers the versatility needed to bring creative woodworking ideas to life.
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