Shopsmith 555970 manual Troubleshooting Guide, Problem Possible Cause Solution

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555970

MARK V – MOUNTED OVERARM PIN ROUTER

TROUBLESHOOTING GUIDE

Problems with your Overarm Router usually have simple solutions. Under normal use, you should rarely have to service the Tool. Most problems can be corrected by simple maintenance, alignment, adjustment or a change in your work habits. This Troubleshooting Guide has been developed to help you diagnose and remedy any problems which may arise when using your Shopsmith Over- arm Router.

Problem

Possible Cause

Solution

 

 

 

Poor quality cut

Depth-of-cut excessive

Reduce depth-of-cut on each pass

 

Feed rate too fast

Feed workpiece into the bit at a slower rate

 

Router bit dull

Sharpen or replace bit

 

Overarm or motor loose,

Tighten Overarm on MARK V Way Tubes, Gibs

 

causing “wobble”

or Router Motor Clamp

 

 

 

Workpiece “burning”

Dull Router Bit

Sharpen or replace Bit

 

Motor running too fast

Slow down your variable speed Router Motor or

 

 

purchase an electronic motor speed control for

 

 

single-speed Routers

 

 

 

Guide Pin and Router

Router Table – to MARK V

Tighten screws – re-align Pin & Bit

Bit work out of alignment

Table mounting screws loose

 

 

Table Insert loose

Tighten Table Insert - re-align Pin & Bit

 

Arm Clamps loose

Tighten Arm Clamps around MARK V Way Tubes

 

 

– re-align Pin & Bit

 

Motor Clamp and Guard loose

Tighten Motor Clamp and Guard - re-align Pin & Bit

 

 

 

Depth Control Handle won’t

Loose nut (44) on left side

Tighten nut (44)

hold position when tightened

of Clutch Shaft

 

 

Poor seating surface on

Unscrew Depth Control Handle from Clutch Hub and

 

Control Handle

examine seating surface at end of Handle shaft. If

 

 

surface is rounded, file a new, FLAT seating surface

 

 

on end of Handle shaft.

 

 

 

Dovetail Slide sticks or grabs

Brass Gib adjusted too tightly

Loosen Gib adjustment setscrews (26)

 

 

 

Depth Control casting

Ball Plunger (41) screwed in

Unscrew Ball Plunger in quarter-turn increments until

won’t release

too far – or defective

casting releases from and engages groove in Depth

 

 

Control casting shaft, replace Ball Plunger if defective.

 

 

 

Walls of your cuts are

Worktable and Router Bit are

Adjust MARK V Worktable

“stepped”

not perpendicular to one another

 

 

 

 

Router motor overheats

Motor too close to Deflector (20)

Loosen motor and raise to allow 1/8" clearance

 

 

between bottom of router motor and Deflector

 

Overworking motor

Stop and allow motor to cool

 

Taking too heavy a cut

Reduce depth-of-cut

 

Feeding stock too rapidly

Slow down your feed rate

 

through the cut

 

 

 

 

Depth-of cut changes while

Bit loose in Router motor

Tighten Bit

making a cut

Router motor loose in Motor

Tighten Clamp, by tightening nuts (7)

 

 

Clamp (1 & 9)

 

 

 

 

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Contents Mark V Mounted Overarm PIN Router Table of Contents What is PIN ROUTING? IntroductionWhat can I do with this TOOL? Safety Overarm Router SpecificationsGuarding for Routing EYE ProtectionHearing Protection DressGeneral Safety Rules for Power Tools Sawdust and ChipsMounting Router Bits Mark V Mounted Overarm PIN Router Safety Rules for the Shopsmith Overarm Router Care and Maintenance Types Router BitsMark V Mounted Overarm PIN Router Terms to Know Overarm Router Assembly Tools & Supplies NeededInstall Depth Stop ROD Before YOU BeginWhich Mounting Holes ? RE-INSTALL the Mark Worktable Install Your Router Motor in the OverarmInstall the Rear Guard and Dust Collector Assembly Mount the Overarm Router Table Onto the Mark V WorktableMark V Mounted Overarm PIN Router Alignment Adjustment RE-POSITIONING the Depth Control HandleBringing the Insert Flush with the Worktable Surface Adjusting the Brass GIB Router BIT to Guide PIN AlignmentSafety First Using Your Shopsmith Overarm PIN RouterGeneral Guidelines for Both Types of Overarm Routing Mark V Mounted Overarm PIN Router Router Duplication Using SHOP-MADE Fixtures Types of FixturesTypical clamp-in fixture Project made with it HOW to Make SCREW-DOWN and CLAMP-IN Fixtures AN Overview of PIN Routing with FixturesWHY Make a Grooved FIXTURE? Construction of a typical Clamp-in fixture HOW to Make Profile Fixtures HOW to USE PIN Routing FixturesRouting with a screw-down Fixture Routing over a pin with a clamp-in fixture Typical clamp-in fixtureRouting against a pin using a profile fixture Routing with a clamp-in fixtureCutting decorative surface features using a fixture Conventional Routing Operations with the Overarm Router Routing Against a Table PINUsing Piloted Bits for Decorative Edging Use the Pin Routing Table Insert When routing against a pinExternal edges Internal edgesUsing NON-PILOTED Bits for Decorative Edging Making Rabbet CutsSTRAIGHT-LINE Routing Cutting Grooves and Dadoes GroovesDadoes Making stopped cuts using the Fence Repairing furniture and veneersDamaged area on a Cabinet door Cleaning Caring for Your Shopsmith Overarm PIN RouterStructural Joints Storing Your Overarm Router RE-ALIGNING and RE-ADJUSTINGWaxing Do not wax or use solvents on plastic partsMaintenance Troubleshooting Guide Problem Possible Cause SolutionHow to Order Parts Mark V Mounted Overarm PIN Router

555970 specifications

The Shopsmith 555970 is a versatile woodworking tool that embodies the ideal solution for hobbyists and professional woodworkers alike. As a multi-function machine, it combines multiple woodworking capabilities into a singular unit, allowing users to seamlessly transition between various tasks with ease and efficiency.

One of the standout features of the Shopsmith 555970 is its ability to operate as a table saw, bandsaw, drill press, disc sander, and lathe—all in one compact design. This all-in-one functionality eliminates the need for multiple machines, saving both space in the workshop and the expense of purchasing separate tools.

The device is powered by a robust motor that delivers consistent performance, enabling users to tackle a variety of materials, from softwoods to hardwoods. This makes the Shopsmith 555970 an excellent choice for diverse projects, whether constructing furniture, crafting detailed woodwork, or completing home repairs. With adjustable speeds and settings, users can customize their experience according to the specific needs of their project.

One innovative technology integrated into the Shopsmith 555970 is its quick-change tooling system. This feature allows users to switch from one function to another in a matter of minutes. For example, converting from a table saw to a lathe does not require extensive setup; instead, it can be done easily, enhancing workflow and reducing downtime.

Additionally, the Shopsmith 555970 is equipped with a dual-tube design for rigidity and stability, which contributes to safer operation and improved accuracy during cutting and shaping tasks. Safety features such as blade guards and secure locking mechanisms have also been thoughtfully integrated into the design, prioritizing user safety without sacrificing performance.

The compact design of the Shopsmith 555970 makes it particularly appealing for home workshops with limited space. Its dimensions allow it to be stored easily when not in use, catering to those who appreciate functionality without compromising their available workspace.

In summary, the Shopsmith 555970 stands out in the woodworking market for its multifunctionality, powerful motor, user-friendly features, and compact design. Whether you are a professional woodworker or a passionate DIY enthusiast, this machine offers the versatility needed to bring creative woodworking ideas to life.
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