Heatiator C40 owner manual Assemble the Chimney Sections, Installing CAK4A and Flex Pipe

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D. Assemble the Chimney Sections

Use only those components described in this manual.

Substitute or damaged chimney components could impair safe operation and cause overheating and fire.

Attach either a straight chimney section or an offset to the top of the fireplace (depending on your installation require- ment). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section.

The inner flue is placed to the inside of the flue section be- low it. The outer casing is placed outside the outer casing of the chimney section below it. See Figure 8.4.

Notice: Chimney sections cannot be disassembled once locked together. Plan ahead!

•Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section.

•Pull on the top section to make sure it is fully engaged and will not separate.

•You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do NOT penetrate inner flue.

Warning! Risk of Fire! You MUST use screws (provid- ed) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fire.

•Fasten offset/returns to chimney sections. Insert the screws (provided) through the predrilled holes. Do NOT penetrate inner flue.

•Secure chimney returns with hanger straps provided; fasten to studs or joists.

•Vertical straight runs of chimney must be supported every 35 ft (10.7 m).

Figure 8.4 Assembling Chimney Sections

Warning! Risk of Fire! Do NOT install substitute or dam- aged chimney components.

E. Installing CAK4A and Flex Pipe

NOTICE: Chimney Air Kit, Part CAK4A is required when using the SL-300 Pipe Series. Detailed instructions are supplied with the kit.

1.Install the chimney pipe first.

2.Hand bend the tabs in position before placing on the fireplace.

3.Place the box on top of the fireplace around the chimney pipe, push both pieces together and secure with screws provided.

4.Use the pre-punched holes in the tabs as guides and drill holes through the fireplace top.

5.Secure the CAK4A in place.

6.Seal around the kit at the flue and at the top of the can with caulk.

Attach

Flue First

Secure with Screws

Provided

CAK4A

Push Together

Secure to Top

Figure 8.5 Installing the CAK4A

NOTES:

1.The outside termination cap must be a minimum of 6 ft

(1829 mm) above the ground and kept free of debris.

2.If the CAK4A is installed in a chase, the CAK4A side termination cap must be at least 3 ft (914 mm) below the chimney top.

3.Seal around the cap and flex with caulk to stop air from getting in to the chase (See Figures 9.4-9.8 on page

52).

WARNING! Fire Risk!

The flex hose must never be compressed or deformed!

4/20/11

Heatilator • Constitution EPA Fireplace • 480-1091D

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Contents Hot screen/mesh and glass doors will cause burns C40009 Listing Label Information/LocationSafety Alert Key Table Of Contents Limited Lifetime Warranty Warranty Conditions Listing and Code Approvals Appliance CertificationManufactured Home Approved Glass Specifications BTU & Efficiency Specifications Electrical CodesNon-Combustible Materials Combustible MaterialsOperating InstructionsUser Guide Your FireplaceHot glass will cause burns Baffle and Blanket Placement Firebrick PlacementGeneral Information Wood Fuel Moisture contentHardwood vs. Softwood SeasoningOutside Air Seasoned WoodStoring Wood Glass Doors Clear Space Near the FireplaceSymptoms of Over-Firing Fire SafetyOver-Firing Your Appliance Chimney FireBurning Process Starting a FireKindling or 1st stage 2nd stageAutomatic Combustion Control ACC Final stageSlide Air Control Slide Left to Stop Burn Rates Manual Timer OverrideBurning Guidelines OpacityTroubleshooting Understanding Vent ProblemsDraft Problems Factory-built Fireplaces Troubleshooting Diagnostic Question Possible Causes of Condition Solutions Diagnostics and Problem SolvingDon’t get enough/any heat. What can I do about it? General Maintenance Creosote Chimney Cleaning Maintenance and Servicing the FireplaceGlass Cleaning Care and Cleaning of Plated SurfacesDisposal of Ashes Door and Door GasketReplacement Maintenance Glass Replacement Maintenance Task ListFire Brick Configurations Firebrick ReplacementBaffle Removal and Installation Fan ReplacementFan Cord Location Removing the fan Fan Replacement Instructions11 Timer Assembly Timer Assembly ReplacementLinkage Arm Slider Control Rod Timer Removal & Replacement20/11 Heatilator Constitution EPA Fireplace 480-1091D Date of Service Performed By Description of Service Service & Maintenance LogTypical Fireplace System Getting Started Installer GuideDesign and Installation Considerations DraftNegative Pressure Frequently open doors Central heat outlets or returns Locating Fireplace & ChimneyTools and Supplies Needed Fireplace System RequirementsInspect Fireplace and Components Selecting Fireplace Locations Framing & ClearancesClearances to Combustible Materials ClearancesOptional Framing Construction / Reduced Mantel Height Frame the FireplaceFan Wiring Diagram Electrical Access and Wiring DiagramInstallation of Fireplace Mm metal flex Fireplace Or rigid pipe Place Protective Metal Hearth Strips Secure the FireplaceChimney Assembly Chimney Termination Requirements Chimney RequirementsExample Using Offsets/ ReturnsAssemble the Chimney Sections Installing CAK4A and Flex PipeInstalling Flex Pipe Install Ceiling FirestopsSecure the Chimney Install Attic Insulation ShieldComplete Installation Double-check the Chimney AssemblyInstall Flashing Cut out Hole in Roof13 Multiple Chimney Locations Consult local codes for framing details SL-300 Series Ceiling/Roof ThimbleConstruct the Chase Chase InstallationsInstall Fireplace & Chimney Install Chase TopInstall Termination Cap ST375 Square Termination Cap TCT375 Terra Cotta Cap Finishing Hearth Extension= 1/k x inches of thickness Fireplace and Hearth Extension are flush on the floor Raised Hearth Extension FramingFinishing Material Position the Hearth ExtensionCombustible Material Non-Combustible MaterialMantel Non-Combustible Sealant MaterialCardboard or Metal Template 13 Complete installation Non-Combustible Facing Material Installa TionHeat Zone Kit Optional AccessoriesRun Length Cut Pipe 40 ft 6-12m 4 wall Firescreen Fireplace Dimensions Reference MaterialsConstitution Catalog Description Catalog No Chimney Components15-3/4 DTO134 Part number list on following Service PartsStocked #3 Brick SetSide view Door Handle AssemblyThis page intentionally left blank Do not Discard this Manual Contact Information
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C40 specifications

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