Carrier 48EZ(N)-A Install Electrical Connections, High-Voltage Connections

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Step 10 — Install Electrical Connections

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

The unit cabinet must have an uninterrupted, unbroken

HIGH VOLTAGE POWER LEADS (SEE UNIT WIRING LABEL)

EQUIP GR

CONTROL BOX

POWER

SUPPLY

FIELD-SUPPLIED FUSED DISCONNECT

electrical ground. This ground may consist of an electrical wire connected to the unit ground screw in the control compartment, or conduit approved for electrical ground when installed in accordance with NEC, NFPA 70 National Fire Protection Association (latest edition) (in Canada, Canadian Electrical Code CSA C22.1) and local electrical codes.

!CAUTION

UNIT COMPONENT DAMAGE HAZARD

LOW-VOLTAGE POWER LEADS (SEE UNIT WIRING LABEL)

SPLICE BOX

WHT(W1)

W

 

YEL(Y)

Y

 

GRN(G)

G

 

RED(R)

R

 

BRN(C)

C

 

ORN(O)

O

 

BLU (DH)

DH

 

GRA (Y2)

3-Phase

 

 

Only

THERMOSTAT (TYPICAL)

48EZ -- A

Failure to follow this caution may result in damage to the unit being installed.

1.Make all electrical connections in accordance with NEC NFPA 70 (latest edition) and local electrical codes governing such wiring. In Canada, all electrical connections must be in accordance with CSA standard C22.1 Canadian Electrical Code Part 1 and applicable local codes. Refer to unit wiring diagram.

2.Use only copper conductor for connections between field-supplied electrical disconnect switch and unit. DO NOT USE ALUMINUM WIRE.

3.Be sure that high-voltage power to unit is within operating voltage range indicated on unit rating plate. On 3-phase units, ensure phases are balanced within 2 percent. Consult local power company for correction of improper voltage and/or phase imbalance.

4.Insulate low-voltage wires for highest voltage contained within conduit when low-voltage control wires are in same conduit as high-voltage wires.

5.Do not damage internal components when drilling through any panel to mount electrical hardware, conduit, etc.

High-Voltage Connections

When routing power leads into unit, use only copper wire between disconnect and unit. The high voltage leads should be in a conduit until they enter the duct panel; conduit termination at the duct panel must be watertight.

The unit must have a separate electrical service with a field-supplied, waterproof disconnect switch mounted at, or within sight from, the unit. Refer to the unit rating plate, NEC and local codes for maximum fuse/circuit breaker size and minimum circuit amps (ampacity) for wire sizing.

The field-supplied disconnect switch box may be mounted on the unit over the high-voltage inlet hole when the standard power and low-voltage entry points are used (See Fig. 2 and 3 for acceptable location).

NOTE: Field supplied disconnect switch box should be positioned so that it does not cover up any of the unit gas combustion supply air louvers.

See unit wiring label (Fig. 14 and 15) and Fig. 9 for reference when making high voltage connections. Proceed as follows to complete the high-voltage connections to the unit.

Single phase units:

1.Run the high-voltage (L1, L2) and ground lead into the control box.

2.Connect ground lead to chassis ground connection.

A09067

Fig. 9 - High and Control-Voltage Connections

3.Locate the black and yellow wires connected to the line side of the contactor.

4.Connect field L1 to black wire on connection 11 of the compressor contactor.

5.Connect field wire L2 to yellow wire on connection 23 of the compressor contactor.

Three-phase units:

1.Run the high-voltage (L1, L2, L3) and ground lead into the control box.

2.Connect ground lead to chassis ground connection.

3.Locate the black and yellow wires connected to the line side of the contactor.

4.Connect field L1 to black wire on connection 11 of the compressor contactor.

5.Connect field wire L3 to yellow wire on connection 13 of the compressor contactor.

6.Connect field wire L2 to blue wire from compressor.

Special Procedures for 208-V Operation

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Make sure the power supply to the unit is switched OFF before making any wiring changes. Tag the disconnect switch with a suitable warning label. With disconnect switch open, move black wire from transformer (3/16 in.) terminal marked 230 to terminal marked 200. This retaps transformer to primary voltage of 208 vac.

!WARNING

ELECTRICAL SHOCK AND EXPLOSION HAZARD

Failure to follow this warning could result in personal injury or death.

Before making any wiring changes, make sure the gas supply is switched off first. Then switch off the power supply to the unit and install lockout tag.

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Contents Table of Contents Safety ConsiderationsReceiving and Installation IntroductionCheck Equipment Provide Unit Support48EZ-A24-36 Unit Dimensions 48EZ-A42-60 Unit Dimensions Roof Curb Dimensions NumberField Fabricate Ductwork Provide ClearancesRig and Place Unit InspectionInstall Flue Hood Install Gas PipingConnect Condensate Drain Rigging/Lifting of Unit See FigFire or Explosion Hazard Sediment TrapInstall Duct Connections Configuring Units for Downflow Vertical DischargePhysical Data Unit 48EZ-A Physical Data Unit 48EZ-A Cont’d Maximum Gas Flow CapacityHeating Inputs Install Electrical Connections Special Procedures for 208-V OperationHigh-Voltage Connections Unit Component Damage HazardBalance Point Setting-Thermidistat or Hybrid Thermostat PRE-START-UPControl Voltage Connections Transformer ProtectionStart-up Heating and Make Adjust- ments START-UPCheck for Refrigerant Leaks Unit Sequence of OperationAdjust Gas Input Check Gas InputUnit Damage Hazard Start-up Cooling and Make Adjust- ments Checking and Adjusting Refrigerant Charge Indoor Airflow and Airflow AdjustmentsGas Heating Fan Speed Set-up Unit Operation HazardTwo Cooling Fan Speeds Set-up Dehumidification feature used Continuous Fan OperationColor Coding for Indoor Fan Motor Leads Dry Coil Air Delivery* Horizontal Unit 48EZ-A24-60 Unit Heating Rise MotorRange Speed Color Dry Coil Air Delivery* Horizontal Discharge Unit 48EZ-A24-60 1354 1290 1226 1158 1102 1046 981 918 843 55oF Heating Rise Medium1 48EZ ---,NA48090 48EZ ---,NA48130 Unit Heating Rise Motor Wire Horizontal and Downflow Filter Pressure Drop Table IN. W.C Unit Standard CFM Scfm SizeDownflow Cooling Standard CFM Scfm Economizer + Tons Cooling Standard CFM Scfm48EZ a 208/230-1-60 Ladder Wiring Diagram, Unit 48EZ-A 208/230-3-60 Connection Wiring Diagram, Unit 48EZ-A Cont. 208/230-3-60 Ladder Wiring Diagram, Unit 48EZ-A Cooling Charging Table-Subcooling Maintenance Cleaning the Blower Motor and WheelAir Filter Indoor Blower and MotorLimit Switch Induced Draft combustion air Blower AssemblyBurner Ignition Main BurnersElectrical Controls and Wiring Outdoor FanRefrigerant Circuit Pressure Switches Loss of Charge SwitchGas Input Indoor AirflowHigh-Pressure Switch Copeland Scroll Compressor Puron RefrigerantExplosion Hazard Unit Operation and Safety Hazard Refrigerant SystemCompressor Oil Troubleshooting START-UP ChecklistPuronr R-410A Quick Reference Guide Troubleshooting Guide Cooling or Heat Pump Heating Mode Symptom Cause RemedyTroubleshooting Guide-Heating Troubleshooting Guide-LED Error CodesLED OFF Temperatures Remove and Store in Job FilesPreliminary Information Model no III. START-UP Electrical Supply Voltage Compressor Amps